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Ssangyong Rexton Y200 2001-2006 Service Repair Manual

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🏷️ Basic Information Identification Make: SsangYong Model: Rexton Model Code: Y200 Production Years: 2001-2006 Codes Platform Code: Y200 👋 Introduction Market Position Target Audience: Mechanical technicians and knowledgeable SsangYong Rexton owners Value Proposition: Enables professional-level repairs, cost savings through DIY maintenance, and informed ownership. Competitive Analysis Coverage Advantage: Provides dealership-level specifications and procedures, including specialized component information. Key Features Completeness: Contains all necessary instructions for any repair the vehicle may require. Accuracy: Endeavored to ensure the accuracy of information provided. Practicality: Aids in building and maintaining a reputation for quality service. 📋 Manual Details Coverage Areas Primary Coverage: SsangYong Rexton Y200 (2001-2006) Service and Repair Secondary Coverage: Proprietary component manufacturer instructions for SsangYong Rexton Y200 Page Count Page Count: Unknown (digital PDF, variable rendering) Manual Type Manual Type: Workshop Service Manual / Repair Manual Language Language: English Format Format: PDF (Digital) 📖 Manual Coverage Systems Covered Engine: Complete repair and overhaul, tune-ups, lubrication system, fuel system, ignition system, exhaust system Transmission: Complete repair and overhaul (engine and transmission disassembly) Electrical: Comprehensive electrical system diagnostics and repair Bodywork: Body repair and overhaul procedures Chassis: Implied coverage through suspension, braking, and steering system procedures (not explicitly listed but standard for workshop manuals) Procedures Included Maintenance: Routine maintenance and servicing procedures Diagnostics: Diagnostic and repair procedures for troubleshooting issues Repair: Detailed step-by-step repair instructions Installation: Removal and installation procedures for various components Disassembly Assembly: Assemblies and disassemblies of major vehicle components Technical Depth Depth Level: Comprehensive, covering basic maintenance to complete engine and transmission overhauls, intended for professional technicians but accessible to knowledgeable DIYers Specialized Tools: Identification and illustration of recommended or required special tools, including SsangYong specific tool numbers Proprietary Components: Instructions for proprietary components integrated with manufacturer guidelines Warnings Cautions: Emphasis on safety through specific WARNING, CAUTION, and NOTE notations 📊 Manual Specifications File Format File Format: PDF Searchability: Assumed searchable text content typical of high-quality PDF service manuals Print Quality Printability: Yes, printable pages Resolution Quality: Assumed standard PDF resolution suitable for technical documentation Binding Type Binding Type: N/A (Digital Delivery) Paper Type Paper Type: N/A (Digital Delivery) Delivery Method Delivery: Fast and Free Electronic Delivery via Email ⚙️ Engine Specifications Primary Engine Engine Variants Covered: Likely covers diesel engines common in Rexton Y200, but specific displacements (e.g., 2.7L XDi) are not explicitly stated in the product info. Detailed engine specifications would be within the manual. Performance Performance Details: Details on engine performance, power, and torque would be found within the manual's specifications sections. Fuel System Fuel System Coverage: Comprehensive information on the fuel system, including diagnostics and repair. Ignition Ignition System Coverage: Detailed coverage of the ignition system for gasoline or diesel engines. Lubrication Lubrication System Coverage: Procedures for the lubrication system, including oil types, capacities, and intervals. 🔧 Transmission Standard Transmission Types: Likely covers both manual and automatic transmission variants offered in the Rexton Y200. Specific details would be in the manual. Optional Optional Transmission Types: Details on any optional transmission configurations would be included. Features Transmission Features: Information on transmission operation, diagnostics, and overhaul procedures. 📐 Dimensions Exterior Exterior Dimensions: Specific exterior dimensions (length, width, height, wheelbase) are not provided in the product information but would be detailed in the manual. Interior Interior Dimensions: Interior space and layout details would be found in the manual. Cargo Cargo Capacity: Cargo volume specifications are not listed but would be covered in the manual. Weights Curb Weight: Curb weight and Gross Vehicle Weight Rating (GVWR) would be detailed in the manual. 🛡️ Safety Features Ratings Safety Ratings: Specific crash test ratings (e.g., NHTSA, Euro NCAP) are not mentioned in the product description but would be part of general vehicle information that might be referenced. Active Features Active Safety Systems: Information on braking systems (ABS, EBD), traction control, and stability control (if equipped) would be covered. Passive Features Passive Safety Features: Details on airbag systems, seatbelts, and body structure related to occupant protection would be included. 💡 Technology Features Infotainment Infotainment Systems: Coverage would likely include basic audio system diagnostics and potentially climate control system operation and repair. Driver Assistance Driver Assistance Features: Information on ABS, traction control, and any early forms of electronic stability control systems would be detailed. Connectivity Connectivity Options: Minimal connectivity options expected for this era, likely limited to basic wiring diagrams for aftermarket installations. 🔧 Maintenance Service Intervals Routine Maintenance Schedule: The manual would provide detailed recommended service intervals for oil changes, filter replacements, fluid checks, and component inspections. Fluid Specifications Engine Oil Specification: Specific SAE viscosity grades and API service classifications for engine oil would be listed (e.g., 5W-30, 10W-40, meeting certain diesel engine oil specifications). Coolant Specification: Type of antifreeze/coolant and its mixture ratio (e.g., ethylene glycol based). Transmission Fluid Specification: Specific ATF (Automatic Transmission Fluid) or gear oil specifications for manual transmissions. Brake...
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Sku: 200741
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Ssangyong Rexton Y200 2001-2006 Service Repair Manual
🏷️ Basic Information
Identification
Make:
SsangYong
Model:
Rexton
Model Code:
Y200
Production Years:
2001-2006
Codes
Platform Code:
Y200
👋 Introduction
Market Position
Target Audience:
Mechanical technicians and knowledgeable SsangYong Rexton owners
Value Proposition:
Enables professional-level repairs, cost savings through DIY maintenance, and informed ownership.
Competitive Analysis
Coverage Advantage:
Provides dealership-level specifications and procedures, including specialized component information.
Key Features
Completeness:
Contains all necessary instructions for any repair the vehicle may require.
Accuracy:
Endeavored to ensure the accuracy of information provided.
Practicality:
Aids in building and maintaining a reputation for quality service.
📋 Manual Details
Coverage Areas
Primary Coverage:
SsangYong Rexton Y200 (2001-2006) Service and Repair
Secondary Coverage:
Proprietary component manufacturer instructions for SsangYong Rexton Y200
Page Count
Page Count:
Unknown (digital PDF, variable rendering)
Manual Type
Manual Type:
Workshop Service Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF (Digital)
📖 Manual Coverage
Systems Covered
Engine:
Complete repair and overhaul, tune-ups, lubrication system, fuel system, ignition system, exhaust system
Transmission:
Complete repair and overhaul (engine and transmission disassembly)
Electrical:
Comprehensive electrical system diagnostics and repair
Bodywork:
Body repair and overhaul procedures
Chassis:
Implied coverage through suspension, braking, and steering system procedures (not explicitly listed but standard for workshop manuals)
Procedures Included
Maintenance:
Routine maintenance and servicing procedures
Diagnostics:
Diagnostic and repair procedures for troubleshooting issues
Repair:
Detailed step-by-step repair instructions
Installation:
Removal and installation procedures for various components
Disassembly Assembly:
Assemblies and disassemblies of major vehicle components
Technical Depth
Depth Level:
Comprehensive, covering basic maintenance to complete engine and transmission overhauls, intended for professional technicians but accessible to knowledgeable DIYers
Specialized Tools:
Identification and illustration of recommended or required special tools, including SsangYong specific tool numbers
Proprietary Components:
Instructions for proprietary components integrated with manufacturer guidelines
Warnings Cautions:
Emphasis on safety through specific WARNING, CAUTION, and NOTE notations
📊 Manual Specifications
File Format
File Format:
PDF
Searchability:
Assumed searchable text content typical of high-quality PDF service manuals
Print Quality
Printability:
Yes, printable pages
Resolution Quality:
Assumed standard PDF resolution suitable for technical documentation
Binding Type
Binding Type:
N/A (Digital Delivery)
Paper Type
Paper Type:
N/A (Digital Delivery)
Delivery Method
Delivery:
Fast and Free Electronic Delivery via Email
⚙️ Engine Specifications
Primary Engine
Engine Variants Covered:
Likely covers diesel engines common in Rexton Y200, but specific displacements (e.g., 2.7L XDi) are not explicitly stated in the product info. Detailed engine specifications would be within the manual.
Performance
Performance Details:
Details on engine performance, power, and torque would be found within the manual's specifications sections.
Fuel System
Fuel System Coverage:
Comprehensive information on the fuel system, including diagnostics and repair.
Ignition
Ignition System Coverage:
Detailed coverage of the ignition system for gasoline or diesel engines.
Lubrication
Lubrication System Coverage:
Procedures for the lubrication system, including oil types, capacities, and intervals.
🔧 Transmission
Standard
Transmission Types:
Likely covers both manual and automatic transmission variants offered in the Rexton Y200. Specific details would be in the manual.
Optional
Optional Transmission Types:
Details on any optional transmission configurations would be included.
Features
Transmission Features:
Information on transmission operation, diagnostics, and overhaul procedures.
📐 Dimensions
Exterior
Exterior Dimensions:
Specific exterior dimensions (length, width, height, wheelbase) are not provided in the product information but would be detailed in the manual.
Interior
Interior Dimensions:
Interior space and layout details would be found in the manual.
Cargo
Cargo Capacity:
Cargo volume specifications are not listed but would be covered in the manual.
Weights
Curb Weight:
Curb weight and Gross Vehicle Weight Rating (GVWR) would be detailed in the manual.
🛡️ Safety Features
Ratings
Safety Ratings:
Specific crash test ratings (e.g., NHTSA, Euro NCAP) are not mentioned in the product description but would be part of general vehicle information that might be referenced.
Active Features
Active Safety Systems:
Information on braking systems (ABS, EBD), traction control, and stability control (if equipped) would be covered.
Passive Features
Passive Safety Features:
Details on airbag systems, seatbelts, and body structure related to occupant protection would be included.
💡 Technology Features
Infotainment
Infotainment Systems:
Coverage would likely include basic audio system diagnostics and potentially climate control system operation and repair.
Driver Assistance
Driver Assistance Features:
Information on ABS, traction control, and any early forms of electronic stability control systems would be detailed.
Connectivity
Connectivity Options:
Minimal connectivity options expected for this era, likely limited to basic wiring diagrams for aftermarket installations.
🔧 Maintenance
Service Intervals
Routine Maintenance Schedule:
The manual would provide detailed recommended service intervals for oil changes, filter replacements, fluid checks, and component inspections.
Fluid Specifications
Engine Oil Specification:
Specific SAE viscosity grades and API service classifications for engine oil would be listed (e.g., 5W-30, 10W-40, meeting certain diesel engine oil specifications).
Coolant Specification:
Type of antifreeze/coolant and its mixture ratio (e.g., ethylene glycol based).
Transmission Fluid Specification:
Specific ATF (Automatic Transmission Fluid) or gear oil specifications for manual transmissions.
Brake Fluid Specification:
DOT (Department of Transportation) fluid specification, typically DOT 3 or DOT 4.
Power Steering Fluid Specification:
Type of hydraulic fluid or ATF for the power steering system.
Known Issues
Common Wear Items:
While not explicitly stated in the product description, the manual would cover maintenance for common wear items like brake pads, rotors, suspension components, and timing belts/chains (depending on engine).
Diagnostic Trouble Codes:
The manual would likely include a section for Diagnostic Trouble Codes (DTCs) and their meanings for engine management, ABS, and other systems.
Torque Specifications
Fastener Tightening:
Crucial torque specifications for cylinder heads, wheel hubs, suspension components, and engine/transmission fasteners are provided to ensure proper assembly and prevent damage.
📚 Vehicle History
Brand Heritage
Brand Origin:
SsangYong Motor Company, South Korean manufacturer known for SUVs and off-road vehicles.
Model Evolution
Rexton Y200 Context:
The Y200 Rexton, launched in 2001, was SsangYong's flagship SUV, built on a ladder-frame chassis, sharing some underpinnings with Mercedes-Benz vehicles of the era, following SsangYong's earlier relationship with Mercedes-Benz.
Production
Production Locations:
Primarily manufactured in South Korea.
🏆 Awards & Recognition
Recognitions
Industry Recognitions:
No specific awards are mentioned in the product description.
Ratings
Consumer Ratings:
Consumer ratings or reviews are not part of the manual's technical content.
Certifications
Manufacturing Certifications:
Not applicable to the manual itself, but vehicle manufacturing would adhere to automotive industry standards.
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