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Still Fork Truck R70-20 bis 45 Series: R7012 R7013 R7015 R7016 R7023 R7024 R7041 R7042 R7043 Workshop Manual
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Basic Information Identification Make: Still Product Type: Forklift Truck Workshop Manual Series: R70-20 bis 45 Series Covered Models: R7012, R7013, R7015, R7016, R7023, R7024, R7041, R7042, R7043 Codes Model Designations:...
Type: Engines
공급업체:
Sku: 156788
Tags:
Featured
Mercedes Benz
OM Series
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| Basic Information | |
| Identification | |
| Make: | Still |
| Product Type: | Forklift Truck Workshop Manual |
| Series: | R70-20 bis 45 Series |
| Covered Models: | R7012, R7013, R7015, R7016, R7023, R7024, R7041, R7042, R7043 |
| Codes | |
| Model Designations: | R7012, R7013, R7015, R7016, R7023, R7024, R7041, R7042, R7043 (Specific model identification within the R70-20 to R70-45 range) |
| Introduction | |
| Market Position | |
| Product Category: | Industrial Forklift Trucks |
| Target User: | Forklift technicians, mechanics, maintenance personnel, and experienced operators requiring in-depth repair and maintenance information. |
| Competitive Analysis | |
| Manual Value: | Provides essential factory-level data for efficient and accurate servicing, reducing downtime and ensuring proper operation of Still R70 series forklifts. Competes with other OEM and third-party service manuals for industrial equipment. |
| Key Features | |
| Original Content: | Authentic factory documentation ensures accuracy and completeness of procedures. |
| Diagnostic Focus: | Detailed diagnostic procedures and technical data aid in efficient troubleshooting. |
| Visual Guidance: | Illustrated instructions and diagrams enhance understanding of complex repairs. |
| Manual Details | |
| Coverage Areas | |
| Primary Coverage: | Comprehensive workshop and repair procedures for Still R70-20 to R70-45 series forklift trucks. |
| Secondary Coverage: | Includes maintenance, troubleshooting, diagnostics, and component-specific repair instructions. |
| Page Count | |
| Total Pages: | 307 |
| Manual Type | |
| Type: | Original Factory Workshop Manual |
| Language | |
| Language: | English |
| Format | |
| Format: | |
| Manual Coverage | |
| Systems Covered | |
| Chassis And Frame: | Chassis Frame and Counterweight, Steer Axle, Power Axle, Wheels and Tyres. |
| Powertrain: | Drive Motor, Generator, Diesel Engine (Mercedes-Benz OM 601), Drive Axle, Power Axle, Spur-type reduction gearbox. |
| Hydraulic Systems: | Hydraulic System (Lift and Tilt Hydraulics, Directional Control Valves, Hydraulic Pump, Hydraulic Tank, Filters), Hydraulic-Servo-Brake, Tilt Cylinder, Hoist Cylinders, Lowering Valve, Line Failure Safety Device, Steering Hydraulic System. |
| Electrical And Controls: | Electrical Installation, Driving Controls (Keyswitch, Directional Control Switch, Instrument Panel, Warning Horn), Electronic Start Delay Unit, Travel Sender Unit, Foot Brake Switch, Parking Brake Switch, Tachogenerator, Current Sensor, Speed Sensor, Alternator, Starter Batteries, Fuses, Contactor Panel Assembly (Contactors, Relays, Logic Card 'drive control', Power Board, Pc.b. 'servomotor'), Servomotor Injection Pump, Angle of Rotation Sensor (Hydraulics). |
| Operator Controls And Ergonomics: | Steering unit, Directional Control Valve block with operating levers. |
| Safety Systems: | Hydraulic-Servo-Brake system, Parking Brake, Line Failure Safety Device (for mast lowering). |
| Procedures Included | |
| Maintenance: | Routine checks, Technical Data for Maintenance Service for various components (Steer Axle, Power Axle, Steering, Brake, Electrical, Hydraulic System, Drive Motor, Diesel Engine, Mast, Fork Carriage), Adjustments (steering angles, wheel angle stops, parking brake, V-belt tension), Lubrication schedules implied through technical data. |
| Repair And Rebuild: | Component removal and installation (Steer Axle, Power Axle, Wheel Hub, Steering Unit, Steer Cylinder, Master Cylinder, Drive Motor, Generator, Fan, Diesel Engine, Mast, Fork Carriage), Dismantling and reassembly (Wheel Hub, Steer Cylinder, Drive Motor, Generator, Fan), Component repair (Priority Valve, Brake Shoes, Master Cylinder, Drive Motor Brushes, Generator Brushes, Commutator), Engine rebuild procedures (Cylinder Head, Prechambers, Crankshaft Seal, Camshaft, Timing Chain, Injection Pump, Injection Nozzles, Coolant Pump, Thermostat). |
| Diagnostics And Troubleshooting: | Testing procedures (insulation resistance, hydraulic oil pressure, compression pressure, timing, thermal switch), Diagnostic instructions section (S-D). |
| Technical Depth | |
| Depth: | Comprehensive, covering detailed disassembly, assembly, repair, and adjustment procedures for all major systems, including internal component overhauls and engine rebuild steps. Includes wiring diagrams and hydraulic circuit diagrams. |
| Manual Specifications | |
| File Format | |
| Format: | |
| Searchability: | Searchable text |
| Print Quality | |
| Printability: | Printable |
| Visuals: | High quality images, circuit diagrams. |
| Binding Type | |
| Type: | Digital (PDF) |
| Paper Type | |
| Type: | N/A (Digital Format) |
| Engine Specifications | |
| Primary Engine | |
| Manufacturer: | Mercedes-Benz |
| Engine Model: | OM 601 (Excerpt provided) |
| Engine Type: | Diesel |
| Performance | |
| Power Output: | Specific power output not detailed in provided product info, but relates to the R70-20 (2.0t) to R70-45 (4.5t) series, implying varying power outputs across models. |
| Fuel System | |
| Components: | Fuel system, Injection pump, Injection nozzles. |
| Maintenance | |
| Cooling System: | Cooling fan, Coolant pump, Thermostat, Cooling system maintenance. |
| Air Intake: | Air filtering system, Clean air filter. |
| Lubrication: | Diesel generator set/Lubrication system (referring to engine lubrication). |
| Technical Procedures | |
| Engine Repair: | Engine removal and installation, Cylinder head removal/installation, Prechamber removal/installation, Crankshaft seal replacement, Camshaft removal/installation, Timing chain renewal, Injection pump removal/installation. |
| Transmission | |
| Standard | |
| Type: | Not explicitly detailed for all models, but likely hydrostatic or powershift transmission integrated with the power axle. |
| Features | |
| Drive Axle: | Power Axle with Spur-type reduction gearbox. |
| Maintenance | |
| Fluid Requirements: | Specific transmission fluid types and capacities are not listed in the product description but would be detailed within the manual's 'Technical Data for Maintenance Service' sections. |
| Dimensions | |
| Exterior | |
| Model Range Capacity: | R70-20 (2.0 ton) to R70-45 (4.5 ton) lifting capacity range. |
| Weights | |
| Counterweight: | Integral part of the chassis design for stability. |
| Operating Weight: | Varies by specific model and configuration, detailed within the full manual. |
| Safety Features | |
| Ratings | |
| Forklift Standards: | Adherence to relevant industrial safety standards for forklift operation and maintenance. |
| Active Features | |
| Braking System: | Hydraulic-Servo-Brake, Master cylinder, Parking brake. |
| Steering System: | Power steering with hydraulic servo assist. |
| Passive Features | |
| Mast Safety: | Line failure safety device for mast lowering. |
| Technology Features | |
| Infotainment | |
| Features: | Basic operator interface; no infotainment systems as is typical for industrial equipment. |
| Driver Assistance | |
| Features: | Power steering, Hydraulic servo assist for brakes, electronic start delay unit. |
| Connectivity | |
| Features: | N/A for this type of industrial equipment. |
| Control Systems | |
| Electronic Modules: | Logic card 'drive control', Power board, Pc.b. 'servomotor'. |
| Sensors | |
| Operational: | Travel sender unit, Foot brake switch, Parking brake switch, Tachogenerator, Current sensor, Speed (rpm) sensor, Angle of rotation sensor (hydraulics). |
| Maintenance | |
| Service Intervals | |
| General Guidelines: | The manual provides 'Technical Data for Maintenance Service' for numerous components, implying specific intervals for checks, adjustments, and fluid changes will be detailed within the full documentation. |
| Fluid Specifications | |
| Hydraulic Fluid: | Specific hydraulic fluid types and viscosity grades would be listed in the 'Hydraulic System' technical data section, typically ISO VG 32 or 46, or equivalent industrial hydraulic oil. |
| Engine Oil: | For the Mercedes-Benz OM 601 engine, typical specifications would include API CG-4 or CH-4, with SAE viscosity grades like 15W-40 or 10W-40, depending on ambient temperature. Exact specifications are in the manual. |
| Transmission Fluid: | Specific transmission fluid type (e.g., ATF, gear oil) and grade not provided, but detailed in the manual. |
| Known Issues | |
| Common Wear Items: | Based on typical forklift components: brake pad wear, steer axle joint wear (track rod, stub axle bearings), hydraulic cylinder seal leaks, drive motor brush wear, engine components (glow plugs, filters), and mast roller/chain wear. |
| Electrical Issues: | Potential issues with contactors, relays, wiring harness integrity, and sensors due to vibration and environmental exposure. |
| Vehicle History | |
| Brand Heritage | |
| Manufacturer: | Still GmbH, a reputable German manufacturer of material handling equipment with a long history in the industry. |
| Model Evolution | |
| R70 Series: | The R70 series likely represents a generation of electric or internal combustion engine (ICE) powered forklifts known for reliability and performance. The '-20 to -45' designation typically refers to the load capacity in hundreds of kilograms (2000 kg to 4500 kg). |
| Production | |
| Production Period: | Specific production years are not stated, but the inclusion of Mercedes-Benz OM 601 engines suggests models likely produced from the late 1980s through the 1990s or early 2000s, depending on the specific variant and market. |
| Awards & Recognition | |
| Recognitions | |
| Industry Standing: | Still is a recognized brand in the material handling industry, known for producing robust and reliable equipment. |