Still IC-Engined Fork Truck R70-16 R70-18 R70-20 Series: R7094 R7095 R7096 R7097 R7098 R7099 Workshop Manual

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🏷️ Basic Information Identification Make: STILL Model: R70 Series Forklift Truck Series Codes: R7094, R7095, R7096, R7097, R7098, R7099 Covered Capacities: 1.6t, 1.8t, 2.0t (1600 kg, 1800 kg, 2000 kg) Engine Type: Internal Combustion (Diesel and LPG) Vehicle Type: Counterbalance Forklift Truck Covered Models Description: R70-16, R70-18, R70-20 (indicating lifting capacities of 1.6, 1.8, and 2.0 metric tons respectively) 👋 Introduction Market Position Market Position: STILL's R70 series represents a line of robust and reliable internal combustion engine counterbalance forklift trucks designed for a wide range of material handling applications. These trucks are known for their durability and efficiency in demanding environments, serving industries such as manufacturing, warehousing, and logistics. Competitive Analysis Competitive Analysis: Competes with similar capacity IC engine forklifts from manufacturers like Linde, Toyota, Hyster, and Jungheinrich. Key differentiators often include build quality, specific engine options, ergonomics, and dealer support. Key Features Key Features: Choice of Diesel or LPG engines, robust chassis design, advanced operator comfort features (though not detailed in this manual excerpt), and a focus on serviceability. 📋 Manual Details Coverage Coverage Areas: Product Information, Internal Combustion Engine (Diesel & LPG), Engine Attachment Parts, Exhaust System, Display Elements, Electrics/Electronics Pages Page Count: 133 Type Manual Type: Workshop Manual Language Language: English Format Format: PDF Download Manual Purpose Manual Purpose: To provide comprehensive instructions for the operation, maintenance, and repair of the STILL R70 series forklift trucks. 📖 Manual Coverage Systems Systems Covered: Engine (Diesel: SDI, VW; LPG: VW BEF), Fuel Systems (Diesel Injection, LPG), Cooling System, Exhaust System (including Lambda control), Electrical System (including control units, sensors, fuses, relays, battery), Display and Control Console Procedures Procedures Included: General operation, safety instructions, engine overhaul (unit, toothed belt), fuel system servicing (injectors, injection pump, LPG filter, evaporator), cooling system maintenance, exhaust system inspection, electrical system diagnostics, display console...

Type: Ic-engined Fork Truck

공급업체:

Sku: 69674

Collections: ALL Material Handling

Tags: Ic-engined Fork Truck Low lift pallet trucks Material Handling Pallet Trucks R70-16 R70-18 R70-20 R7094 R7095 R7096 R7097 R7098 R7099 STILL

제품 이형 상품

Description

🏷️ Basic Information

Identification

Make:

STILL

Model:

R70 Series Forklift Truck

Series Codes:

R7094, R7095, R7096, R7097, R7098, R7099

Covered Capacities:

1.6t, 1.8t, 2.0t (1600 kg, 1800 kg, 2000 kg)

Engine Type:

Internal Combustion (Diesel and LPG)

Vehicle Type:

Counterbalance Forklift Truck

Covered Models Description:

R70-16, R70-18, R70-20 (indicating lifting capacities of 1.6, 1.8, and 2.0 metric tons respectively)

👋 Introduction

Market Position

Market Position:

STILL's R70 series represents a line of robust and reliable internal combustion engine counterbalance forklift trucks designed for a wide range of material handling applications. These trucks are known for their durability and efficiency in demanding environments, serving industries such as manufacturing, warehousing, and logistics.

Competitive Analysis

Competitive Analysis:

Competes with similar capacity IC engine forklifts from manufacturers like Linde, Toyota, Hyster, and Jungheinrich. Key differentiators often include build quality, specific engine options, ergonomics, and dealer support.

Key Features

Key Features:

Choice of Diesel or LPG engines, robust chassis design, advanced operator comfort features (though not detailed in this manual excerpt), and a focus on serviceability.

📋 Manual Details

Coverage

Coverage Areas:

Product Information, Internal Combustion Engine (Diesel & LPG), Engine Attachment Parts, Exhaust System, Display Elements, Electrics/Electronics

Pages

Page Count:

Manual Type:

Workshop Manual

Language

Language:

English

Format

Format:

PDF Download

Manual Purpose

Manual Purpose:

To provide comprehensive instructions for the operation, maintenance, and repair of the STILL R70 series forklift trucks.

📖 Manual Coverage

Systems

Systems Covered:

Engine (Diesel: SDI, VW; LPG: VW BEF), Fuel Systems (Diesel Injection, LPG), Cooling System, Exhaust System (including Lambda control), Electrical System (including control units, sensors, fuses, relays, battery), Display and Control Console

Procedures

Procedures Included:

General operation, safety instructions, engine overhaul (unit, toothed belt), fuel system servicing (injectors, injection pump, LPG filter, evaporator), cooling system maintenance, exhaust system inspection, electrical system diagnostics, display console programming, parameter management, drive mode adjustments, troubleshooting (implied)

Depth

Technical Depth:

Comprehensive diagnostic and repair information, including detailed technical data, circuit diagrams, and step-by-step procedures for engine, fuel, electrical, and control systems. Suitable for trained technicians.

Diagnostic Procedures

Diagnostic Procedures:

Implied through sections like 'Fuel injection system - checking the voltage supply', 'Checking the injection timing', and general electrical system troubleshooting. The manual would include troubleshooting flowcharts and fault code interpretations.

Technical Documentation

Technical Documentation Included:

Circuit diagrams, high-quality images, and detailed instructions.

Repair Procedures

Repair Procedures Covered:

The manual is designed to assist in the repair of the covered systems, providing detailed instructions for component replacement and adjustment.

📊 Manual Specifications

File Format

File Format:

Print Quality

Print Quality:

High-quality images, printable

Searchability

Searchable Text:

Binding Type

Binding Type:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

Accessibility

Accessibility:

Downloadable PDF format allows for easy access and digital storage.

⚙️ Engine Specifications

Primary Engine Diesel

Diesel Engine Variants:

SDI, VW Diesel (potentially TDI variants mentioned for toothed belt replacement)

Primary Engine Lpg

Lpg Engine Variants:

VW LPG - 2.0 litre BEF

Performance Diesel

Diesel Engine Control:

ECU (two-part), Engine Speed Transmitter (0B2), Suction Pipe Pressure Transmitter (0B4), Needle Stroke Transmitter (0B5), Glow Plugs (9E13-16)

Performance Lpg

Lpg Engine Control:

ECU, Electronic Ignition System

Fuel System Diesel

Diesel Fuel System Components:

Fuel Injection System, Injectors, Injection Pump, Fuel Temperature Transmitter (0B3), Control Valve Travel Transmitter (0B3), Fuel Quantity Actuator, Fuel Cutoff Valve (0Y1), Valve for Start of Injection (0Y2)

Fuel System Lpg

Lpg Fuel System Components:

Evaporator, Gas Mixer, Suction Module, MAP/MAT Sensor (0B6), Actuator Unit, Gas Shut-off Valve Unit, LPG Filter, 30-bar Excess Pressure Safety Device, High-Pressure Relief Valve (1.7 bar)

Maintenance Diesel

Diesel Timing Belt:

Exchanging the toothed belt for VW SDI - TDI engines, identification of wearing parts.

Maintenance Lpg

Lpg Timing Belt:

Replacing the toothed belt for LPG engines, identification of wearing parts.

Engine Control Unit

Engine Control Unit:

Dual ECUs mentioned: one for Diesel engines (possibly engine and emissions control) and one for LPG engines (engine and ignition control).

Diesel Sensors

Diesel Sensors:

0B2 engine speed transmitter, 0B4 suction pipe pressure transmitter, 0B5 needle stroke transmitter, 0B3 fuel temperature transmitter, 0B3 control valve travel transmitter.

Lpg Sensors

Lpg Sensors:

0B6 MAP/MAT sensor (Manifold Absolute Pressure / Manifold Absolute Temperature).

Exhaust System Lpg

Lpg Exhaust System:

Includes 'Exhaust system LPG', 'Lambda control system', 'Lambda sensor', and 'Three-way catalytic converter', indicating emissions control for LPG models.

Cooling System Components

Cooling System Components:

Cooling system overview, Coolant, Coolant pump, Coolant temperature transmitter (0B1), Coolant regulator.

Diesel Engine Variant Details

Diesel Engine Variant Details:

Specific technical data for 'SDI general technical data' and 'VW - Diesel engine' provided, indicating model-specific information.

Lpg Engine Variant Details

Lpg Engine Variant Details:

Specific technical data for 'LPG general technical data' and 'VW LPG -2.0 litre BEF' provided.

Fuel System Maintenance

Fuel System Maintenance:

Includes servicing for LPG filter, evaporator maintenance, and checking the evaporator for leaks.

🔧 Transmission

Transmission Type:

Not explicitly detailed in the provided content. Typically hydrostatic or torque converter automatic for this class of forklift.

Features

Transmission Features:

Likely features advanced electronic control for drive and hydraulic functions, as indicated by 'Traction and working hydraulics control' and 'A4 control unit'.

📐 Dimensions

Capacity

Rated Capacity:

1600 kg, 1800 kg, 2000 kg (referring to the R70-16, R70-18, R70-20 designations)

🛡️ Safety Features

Operational Safety

Safety Instructions:

General safety instructions provided, including specific mention of 'Securing the fork carriage'.

💡 Technology Features

Display Elements

Display Elements:

Covers 'Display' and 'Console - Operation', including 'Programming mode' with password levels (0, 1, 2), indicating a sophisticated operator interface for monitoring and adjusting truck parameters.

Electronics

Electrical System Components:

General electrical system overview, Current sensor, Fuse plate, Fuses, Relays, Battery and accessories, Starter battery, Traction and working hydraulics control unit (A4 control unit).

Parameter Management

Parameter Management:

Details 'Calibration R70', 'Parameter management', and 'Drive mode driving behaviour' (Description and Availability), suggesting advanced electronic control over performance characteristics and truck setup.

Drive Mode Management

Drive Mode Management:

Extensive coverage of 'Drive mode driving behaviour', suggesting user-selectable performance profiles (e.g., economy, power, standard) and their electronic management.

🔧 Maintenance

Service Intervals

Service Intervals:

Specific service intervals are not detailed in the provided excerpt, but the manual would contain this information for engine oil, filters, cooling system, LPG system, and general inspections.

Fluid Specifications

Fluid Specifications:

The manual covers Coolant (general technical data), Diesel Fuel System, and LPG system, implying detailed specifications for these fluids, likely including antifreeze concentration, diesel fuel quality standards, and LPG handling procedures.

Known Issues

Known Issues General:

As an IC engine forklift, common potential issues could include emissions control system faults, fuel system contamination, cooling system leaks, and wear on timing belts and associated components. The manual would provide diagnostic steps for these.

Maintenance Regulations

Maintenance Regulations:

Includes 'Maintenance and inspection regulations' and specific servicing procedures for the LPG filter and 30-bar excess pressure safety device.

Lpg Cylinder Handling

Lpg Cylinder Handling:

Includes a section on 'LPG cylinder/tank' and 'LPG cylinder', suggesting procedures for inspection, replacement, or refilling safety.

Exhaust Gas Testing

Exhaust Gas Testing:

Procedure for 'Testing CO level in exhaust gases' included, likely for emissions compliance and engine tuning.

📚 Vehicle History

Brand Heritage

Brand Heritage:

STILL is a well-established German manufacturer of material handling equipment with a long history of innovation and quality in the forklift industry.

Model Evolution

Model Evolution:

The R70 series represents a generation of STILL's IC engine trucks that likely evolved from earlier models, incorporating advancements in engine technology, ergonomics, and control systems. The inclusion of specific series numbers suggests a particular production range.

Production Era

Production Era Estimation:

Based on the inclusion of ECU and electronic sensors, likely produced from the late 1990s or early 2000s onwards.