This comprehensive Still R70-20 bis 45 Series service repair manual provides detailed instructions and technical specifications for maintaining, assembling, disassembling, and servicing the R7012, R7013, R7015, R7016, R7023, R7024, R7041, R7042, and R7043 forklift models. Detailed information covers critical aspects of each forklift, empowering you to perform repairs and maintenance independently, saving time and money.

The manual includes detailed diagrams, real-world photographs, and step-by-step instructions for a wide range of procedures:

* **Chassis Frame and Counterweight:** Learn about the construction, removal, and installation of the chassis frame and counterweight.
* **Steer Axle:** Find in-depth instructions for dismantling, reassembling, and adjusting the steer axle components, including wheel hubs, track rods, and steer cylinders.
* **Power Axle:** Understand the construction and function of the power axle, including detailed guidance on removal, installation, and maintenance of components like wheel hubs and half-shafts.
* **Wheels and Tires:** Access detailed information on the selection, maintenance, and replacement of wheels and tires.
* **Steering:** Learn about the steering unit, including its operation, removal, installation, and the diagnostics of hydraulic oil pressure and components like the steer cylinder and priority valve.
* **Hydraulic-Servo-Brake:** Understand the mechanical and operational aspects of the hydraulic servo-brake system, including brake shoe replacement, adjustment, drum turning, master cylinder maintenance, and parking brake adjustment.
* **Electrical Installation:** Gain a thorough grasp of the electrical system's design, operation, and troubleshooting. Learn to conduct insulation resistance testing and diagnose issues with key components like the keyswitch, directional control switch, electronic start delay unit, instrument panel, warning horn, travel sender unit, brake switches, tachogenerator, current sensor, speed sensor, alternator, starter batteries, wiring, fuses, contactor panel assembly, servomotor, injection pump, and angle of rotation sensor.
* **Hydraulic System:** Explore the lift and tilt hydraulics, understand the operation of the directional control valve block, and learn about the hydraulic pump, tank, filter, fittings, unions, speed control, and circuit diagram.
* **Drive Motor and Generator:** Gain expertise on the construction, operation, and repair of the drive motor and generator, including instructions on brush inspection and replacement, motor and generator removal and installation, and fan maintenance.
* **Thermal Monitoring and Insulation Resistance:** Learn about the thermal switch, its operation, and testing. Understand the process of measuring insulation resistance, turning down the commutator, undercutting mica, and other maintenance procedures.
* **Pressure Regulator Unit:** Master the operation and maintenance of the pressure regulator unit, including the pressure limiting valve, pressure gauge, directional control valve block, and fitting restrictors.
* **Diesel Engine (Mercedes-Benz OM 601):** Comprehensive information on the Mercedes-Benz diesel engine with instructions for removal, installation, and maintenance of components like the cooling fan, fuel system, exhaust gas system, air filtering system, lubrication system, cooling system, prechamber, cylinder head, vibration damper, crankshaft seal, camshaft, timing chain, tensioner, injection nozzles, injection pump, V-belt, coolant pump, and thermostat.
* **Elevating Mast:** Gain knowledge about the construction, operation, and maintenance of various mast types, including telescopic, Hi-Lo, and triple masts, along with guidance on carriage stops, support rollers, guide rollers, hoist cylinders, lowering valves, and line failure safety devices.
* **Fork Carriage, Fork Arm, Mast Pivots, and Tilt Cylinder:** Understand the construction, operation, and maintenance of these critical components.
* **S-D. Diagnostic Instructions:** Learn how to use diagnostic tools to identify and troubleshoot forklift problems.

This manual is designed to empower mechanics and technicians with the knowledge and guidance necessary to confidently diagnose, repair, and maintain Still R70-20 bis 45 Series forklifts.

The STILL R70-20 bis 45 Series encompasses a range of robust and versatile forklift trucks designed for heavy-duty applications. These forklifts are known for their exceptional load capacity, ranging from 2.0 to 4.5 tons, making them ideal for handling a wide variety of materials in demanding environments. The series features a variety of models, including the R7012, R7013, R7015, R7016, R7023, R7024, R7041, R7042, and R7043, each tailored to specific operational needs. These models offer different mast configurations, lifting heights, wheel types, and engine options to ensure optimal performance in diverse applications. Whether it's in a warehouse, manufacturing facility, or outdoor yard, the STILL R70-20 bis 45 Series offers the power and reliability necessary for efficient material handling.

STILL R70-20 bis 45 Series forklifts are built with the operator in mind, prioritizing comfort and safety. The spacious cabin provides ample legroom and a well-designed layout, allowing operators to work comfortably for extended periods. The ergonomic controls and intuitive interface minimize operator fatigue and enhance productivity. The series also incorporates advanced safety features, including a comprehensive overview display, a robust braking system, and a dependable stability control system. With its focus on safety, comfort, and productivity, the STILL R70-20 bis 45 Series is an ideal choice for businesses seeking to optimize their material handling operations.