🏷️ Basic Information Identification Make: STILL Model: R70-35T, R70-40T, R70-45T Type: LPG Fork Truck 👋 Introduction Market Position Purpose: Essential resource for servicing and repairing STILL R70-35T, R70-40T, and R70-45T LPG forklifts. Value Proposition Cost Savings: Enables DIY repairs and maintenance, saving significant labor costs. Confidence: Provides the necessary information and instructions for confident repair execution. Key Features Completeness: Complete informational book covering all major systems. Clarity: Easy-to-read text and high-quality diagrams facilitate understanding. 📋 Manual Details Coverage Areas Covered Models: STILL R70-35T, STILL R70-40T, STILL R70-45T Scope: Comprehensive coverage from chassis to specialized systems like LPG components (implied). Page Count Estimated Pages: High (Detailed coverage across multiple groups) Manual Type Type: Service Repair Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Chassis And Counterweight: Yes (Group 01) Steering Axle: Yes (Group 02) Gear Drive And Drivetrain: Yes (Group 03 - Spur gearing, differential, axle shafts, wheel hubs) Wheels And Tires: Yes (Group 04) Steering System: Yes (Group 06 - Steering column, steering unit, priority valve, steering cylinder) Brake System: Yes (Group 07 - Brake design, adjustment, pedal adjustment, drum turning) Electrical System: Yes (Group 08 - Components, wiring, instrument panel, sensors, controllers, fuses, relays, circuit diagrams) Lighting System: Yes (Group 09 - Design, variants, relays, fuses, distributor board, parameterization) Hydraulic System: Yes (Group 10 - Lift/tilt hydraulics, control valve block, pumps, filters, cylinders, diagrams) Motor And Generator: Yes (Group 11 - DC motor, generator, brushes, insulation, commutator) Pressure Regulation: Yes (Group 13 - Pressure regulators, relief valves, control valve blocks) Engine Mechanical: Yes (Group 15 - Engine data, belts, valve train, cylinder head, cooling system, ignition system, troubleshooting) Mast And Attachments: Yes (Group 20, 22, 25 - Mast removal, fork carriage, lift cylinder, tilt cylinder) Drive Control: Includes travel control, charge equalizer, and output stages for travel control and electric fan within the controller section. Procedures Included General Maintenance: Yes (Fluid changes, filter replacement, lubrication) Troubleshooting: Yes (Covered across various groups, including electrical and engine) Repair And Overhaul: Yes (Detailed disassembly and assembly procedures for major components) Adjustment And Calibration: Yes (Brake adjustment, valve clearance, hydraulic sender adjustment) Electrical Diagnostics: Yes (Insulation tests, component testing, circuit diagrams) Hydraulic Diagnostics: Yes (Functional descriptions, pressure checks, component testing) Component Replacement: Detailed instructions for replacing major components like steering units, brake shoes, motors, generators, pumps, cylinders, and masts. System Diagnostics: Covers diagnostics for electrical systems (insulation tests, fault indication) and hydraulic systems (function descriptions, pressure checks). Technical Depth Depth: Comprehensive (Factory-level repair and diagnostic information) Electrical Diagrams: Includes circuit diagram (paper) and wiring diagram. Hydraulic Diagrams: Includes hydraulic diagram. 📊 Manual Specifications File Format Format: PDF Readability: Easy-to-read text sections Print Quality Printability: All pages are printable Diagrams Quality: Top quality diagrams Searchability Text Searchable: Implied (standard for PDF manuals) Compatibility Operating Systems: All Versions of Windows & Mac Requirements Software: Adobe PDF Reader ⚙️ Engine Specifications Primary Engine Fuel Type: LPG (Liquefied Petroleum Gas) General Engine Details: Covers engine types, V-belt replacement, valve train, cylinder head, cooling, and ignition systems. Performance Tuning And Adjustment: Includes valve clearance adjustment and ignition system details. Fuel System Lpg Components: References LPG pressure switches (Group 08). Cooling System Components: Thermostat, coolant pump, and coolant radiator are included in coverage. Ignition System Type: Electronic ignition system, including advance angle sensor and ignition unit. 🔧 Transmission Standard Type: Likely Hydrostatic or Torque Converter (implied by 'Gear drive' and hydraulic system) Features Drive Components: Detailed coverage of gear drive, differential, axle shafts, and wheel hubs (Group 03). 📐 Dimensions Weights Model Capacities: R70-35T (3.5 ton), R70-40T (4.0 ton), R70-45T (4.5 ton) lifting capacity. 🛡️ Safety Features Active Features Braking: Comprehensive brake system coverage including adjustments and pedal settings (Group 07). Hydraulic Safety: Hose failure safety device and lowering brake valve for mast (Group 20). Passive Features Electrical Protection: Fuse bases and control fuses are detailed (Group 08). 💡 Technology Features Driver Controls Pedal Control: Single-pedal and two-pedal control systems are detailed (Group 08). Electrical Components Instrumentation: Instrument panel and console components are covered (Group 08). Control Units: Controller details including travel control, charge equalizer, and output stages are provided (Group 08). Sensors: Various sensors like travel sender, brake sender, speed sensor, coolant temperature, and oil pressure are detailed (Group 08). Parameterization: Parameterization of additional electrical installations via console is covered (Group 09). Power Management: Details on alternators, starters, and batteries. 🔧 Maintenance Service Intervals General Recommendations: Manual provides the necessary information for scheduled maintenance tasks. Specific intervals would be detailed within. Engine Maintenance: Covers V-belt replacement, valve adjustments, and cylinder head fitting/removal, implying routine engine service. Fluid Specifications Hydraulic Oil: Manual covers hydraulic tank oil change and return flow filter maintenance (Group 10). Coolant: Coolant pump and radiator are covered (Group 15). Known Issues Troubleshooting Focus: The manual's detailed troubleshooting sections are...