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STILL LPG Fork Truck R70-35T R70-40T R70-45T* Factory Service / Repair/ Workshop Manual Instant Download (TFG R7084 R7085 R7086) PDF

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🏷️ Basic Information Identification Make: STILL Model: R70-35T, R70-40T, R70-45T Product Name: STILL LPG Fork Truck R70-35T R70-40T R70-45T Factory Service / Repair/ Workshop Manual Instant Download Codes Internal Manual Codes: TFG R7084, R7085, R7086 👋 Introduction Market Position Target Audience: Owners, operators, maintenance technicians, and repair professionals of STILL R70-35T, R70-40T, R70-45T LPG Fork Trucks. Key Features Value Proposition: Comprehensive factory-level repair and maintenance information, enabling self-sufficiency in servicing and troubleshooting. Instant download eliminates shipping delays and costs. Competitive Analysis Manual Value: Provides factory-level detail often unavailable in generic repair guides, offering significant value for independent workshops and owner-operators. 📋 Manual Details Coverage Areas Models Covered: STILL LPG Fork Truck R70-35T, R70-40T, R70-45T System Grouping: Information is organized into logical groups (01-25), covering all major vehicle systems systematically. Page Count Estimated Page Count: Comprehensive (Exact count not specified, but detailed grouping suggests a substantial manual) Manual Type Type: Factory Service / Repair / Workshop Manual Language Language: English Format Format: PDF (Instant Download) 📖 Manual Coverage Systems Covered Major Systems: Chassis, Counterweight, Steering Axle, Gear Drive, Wheels & Tires, Steering System, Brake System, Electrical Installation, Lighting Installation, Hydraulic System, Motor, Generator, Engine, Mast Systems, Fork Carriage, Tilt Cylinder Procedures Included Repair And Maintenance: Maintenance, Service, Diagnosis, Repair, Troubleshooting, Component Replacement (e.g., brake shoes, carbon brushes, hydraulic pumps, cylinders), Adjustments (e.g., parking brake, valve clearance), Installation (e.g., gear drive, motors, generators, masts), System Overviews (e.g., hydraulic function, electrical installation), Wiring Diagrams, Circuit Diagrams, Functional Descriptions Technical Depth Depth: Comprehensive: Step-by-step instructions, highly detailed exploded pictures & diagrams, technical service data for all covered groups, enabling user to maintain, service, diagnose and repair. Equivalent to dealer/mechanic level. Specific Procedures Steering System Repair: Detailed coverage of steering unit, priority valve, and steering cylinder replacement and repair (Group 06). Lift And Tilt Hydraulics: Comprehensive coverage of lift and tilt hydraulics, including functional description, control valve block, operation, design, function diagram, and specific cylinder and valve procedures (Group 10). Mast And Fork Carriage: Mast removal (telescopic, niho, triple), carriage stop/chain adjustment, support roller replacement, lift cylinder, lowering brake valve, hose failure safety device, end position damping, fork carriage removal, tilt cylinder disassembly/assembly covered in Groups 20, 22, and 25. Electrical Diagnostics Wiring Diagrams: Includes circuit diagrams (paper) and wiring diagrams for the hydraulic system (Group 08 & 10). Engine Overhaul Engine Component Replacement: Procedures for cylinder head, alternator, thermostat, coolant pump, and exhaust manifold fitting/removal are included (Group 15). Component Rebuild Motor Generator Overhaul: Detailed disassembly and assembly procedures for the motor and generator, including brush and temperature monitoring unit management, are provided in Group 11. Technical Data Service Data Availability: Technical service data is specifically mentioned as being included for multiple groups (03, 04, 06, 07, 10, 13), crucial for accurate diagnosis and repair. Electrical Troubleshooting Fault Finding: Fault indication on the console and specific error lists are referenced in Group 08, facilitating electrical troubleshooting. Hydraulic Troubleshooting System Diagnostics: Functional descriptions, function diagrams, and component-specific checks (e.g., hydraulic pump function/removal) in Group 10 aid in hydraulic system diagnostics. Parameterization Electronic Settings: Parameterisation of additional electrical installation and combination of function blocks via console are detailed in Group 09, indicating advanced control system adjustability. 📊 Manual Specifications File Format Digital Format: PDF Searchability: PDF format typically allows for text searching, enhancing usability for locating specific information. Print Quality Printability: All pages are printable Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Compatibility Operating Systems: Compatible with All Versions of Windows & Mac Requirements Software Requirements: Adobe PDF Reader & WinZip ⚙️ Engine Specifications Primary Engine Fuel Type: LPG (Liquid Propane Gas) Performance Engine Data Availability: Covered in Group 15 (Technical engine data), including V-belt, valve cover, rocker, valve clearance, cylinder head, alternator, thermostat, coolant pump, exhaust manifold, coolant radiator, and electronic ignition system details. Specific engine model and performance figures not provided in product description. Fuel System Fuel Type: LPG Lpg System Coverage: Implied coverage through engine section and potential mention within technical service data, though not explicitly detailed in group descriptions. Lpg Storage: While not explicitly detailed, the LPG nature implies a fuel tank system which would be maintained as part of the overall vehicle service. Engine Type Engine Details: While the specific engine model is not listed in the product description, Group 15 covers general engine information, V-belt, valve train, cylinder head, ignition system, and cooling system components, suggesting a standard internal combustion engine adapted for LPG. 🔧 Transmission Standard Transmission Type: Covered under Group 03 (Gear drive), indicating mechanical drive system. Specific type (e.g., hydrostatic, torque converter) not detailed, but includes spur gearing with differential, axle shaft, and wheel hub components. Features Drive Components: Gear drive, differential, tubular shaft, axle shaft, wheel hub. 📐 Dimensions Exterior Vehicle Type: LPG Fork Truck Weights Model Capacities: R70-35T...
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Type: Fork Truck
공급업체:
Sku: 38670
Collections: ALL Material Handling

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STILL LPG Fork Truck R70-35T R70-40T R70-45T* Factory Service / Repair/ Workshop Manual Instant Download (TFG R7084 R7085 R7086) PDF
🏷️ Basic Information
Identification
Make:
STILL
Model:
R70-35T, R70-40T, R70-45T
Product Name:
STILL LPG Fork Truck R70-35T R70-40T R70-45T Factory Service / Repair/ Workshop Manual Instant Download
Codes
Internal Manual Codes:
TFG R7084, R7085, R7086
👋 Introduction
Market Position
Target Audience:
Owners, operators, maintenance technicians, and repair professionals of STILL R70-35T, R70-40T, R70-45T LPG Fork Trucks.
Key Features
Value Proposition:
Comprehensive factory-level repair and maintenance information, enabling self-sufficiency in servicing and troubleshooting. Instant download eliminates shipping delays and costs.
Competitive Analysis
Manual Value:
Provides factory-level detail often unavailable in generic repair guides, offering significant value for independent workshops and owner-operators.
📋 Manual Details
Coverage Areas
Models Covered:
STILL LPG Fork Truck R70-35T, R70-40T, R70-45T
System Grouping:
Information is organized into logical groups (01-25), covering all major vehicle systems systematically.
Page Count
Estimated Page Count:
Comprehensive (Exact count not specified, but detailed grouping suggests a substantial manual)
Manual Type
Type:
Factory Service / Repair / Workshop Manual
Language
Language:
English
Format
Format:
PDF (Instant Download)
📖 Manual Coverage
Systems Covered
Major Systems:
Chassis, Counterweight, Steering Axle, Gear Drive, Wheels & Tires, Steering System, Brake System, Electrical Installation, Lighting Installation, Hydraulic System, Motor, Generator, Engine, Mast Systems, Fork Carriage, Tilt Cylinder
Procedures Included
Repair And Maintenance:
Maintenance, Service, Diagnosis, Repair, Troubleshooting, Component Replacement (e.g., brake shoes, carbon brushes, hydraulic pumps, cylinders), Adjustments (e.g., parking brake, valve clearance), Installation (e.g., gear drive, motors, generators, masts), System Overviews (e.g., hydraulic function, electrical installation), Wiring Diagrams, Circuit Diagrams, Functional Descriptions
Technical Depth
Depth:
Comprehensive: Step-by-step instructions, highly detailed exploded pictures & diagrams, technical service data for all covered groups, enabling user to maintain, service, diagnose and repair. Equivalent to dealer/mechanic level.
Specific Procedures
Steering System Repair:
Detailed coverage of steering unit, priority valve, and steering cylinder replacement and repair (Group 06).
Lift And Tilt Hydraulics:
Comprehensive coverage of lift and tilt hydraulics, including functional description, control valve block, operation, design, function diagram, and specific cylinder and valve procedures (Group 10).
Mast And Fork Carriage:
Mast removal (telescopic, niho, triple), carriage stop/chain adjustment, support roller replacement, lift cylinder, lowering brake valve, hose failure safety device, end position damping, fork carriage removal, tilt cylinder disassembly/assembly covered in Groups 20, 22, and 25.
Electrical Diagnostics
Wiring Diagrams:
Includes circuit diagrams (paper) and wiring diagrams for the hydraulic system (Group 08 & 10).
Engine Overhaul
Engine Component Replacement:
Procedures for cylinder head, alternator, thermostat, coolant pump, and exhaust manifold fitting/removal are included (Group 15).
Component Rebuild
Motor Generator Overhaul:
Detailed disassembly and assembly procedures for the motor and generator, including brush and temperature monitoring unit management, are provided in Group 11.
Technical Data
Service Data Availability:
Technical service data is specifically mentioned as being included for multiple groups (03, 04, 06, 07, 10, 13), crucial for accurate diagnosis and repair.
Electrical Troubleshooting
Fault Finding:
Fault indication on the console and specific error lists are referenced in Group 08, facilitating electrical troubleshooting.
Hydraulic Troubleshooting
System Diagnostics:
Functional descriptions, function diagrams, and component-specific checks (e.g., hydraulic pump function/removal) in Group 10 aid in hydraulic system diagnostics.
Parameterization
Electronic Settings:
Parameterisation of additional electrical installation and combination of function blocks via console are detailed in Group 09, indicating advanced control system adjustability.
📊 Manual Specifications
File Format
Digital Format:
PDF
Searchability:
PDF format typically allows for text searching, enhancing usability for locating specific information.
Print Quality
Printability:
All pages are printable
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Compatibility
Operating Systems:
Compatible with All Versions of Windows & Mac
Requirements
Software Requirements:
Adobe PDF Reader & WinZip
⚙️ Engine Specifications
Primary Engine
Fuel Type:
LPG (Liquid Propane Gas)
Performance
Engine Data Availability:
Covered in Group 15 (Technical engine data), including V-belt, valve cover, rocker, valve clearance, cylinder head, alternator, thermostat, coolant pump, exhaust manifold, coolant radiator, and electronic ignition system details. Specific engine model and performance figures not provided in product description.
Fuel System
Fuel Type:
LPG
Lpg System Coverage:
Implied coverage through engine section and potential mention within technical service data, though not explicitly detailed in group descriptions.
Lpg Storage:
While not explicitly detailed, the LPG nature implies a fuel tank system which would be maintained as part of the overall vehicle service.
Engine Type
Engine Details:
While the specific engine model is not listed in the product description, Group 15 covers general engine information, V-belt, valve train, cylinder head, ignition system, and cooling system components, suggesting a standard internal combustion engine adapted for LPG.
🔧 Transmission
Standard
Transmission Type:
Covered under Group 03 (Gear drive), indicating mechanical drive system. Specific type (e.g., hydrostatic, torque converter) not detailed, but includes spur gearing with differential, axle shaft, and wheel hub components.
Features
Drive Components:
Gear drive, differential, tubular shaft, axle shaft, wheel hub.
📐 Dimensions
Exterior
Vehicle Type:
LPG Fork Truck
Weights
Model Capacities:
R70-35T (3.5 Ton), R70-40T (4.0 Ton), R70-45T (4.5 Ton) - These are likely lifting capacities, not dimensional weights.
🛡️ Safety Features
Active Features
Braking System:
Brake system details covered in Group 07: Design, mode of operation, brake shoe replacement, basic adjustment, automatic adjuster, parking brake adjustment, pedal adjustment, and drum turning.
Electronic Controls:
Controller functions like travel control and output stages for fan are detailed, contributing to safe and efficient operation.
Passive Features
Electrical Safety:
Electrical installation coverage includes insulation tests and general electrical safety components (Group 08).
Safety Features Coverage
Specific Systems:
Hose failure safety device (Group 20), Lowering brake valve (Group 20), End position damping (Group 20), Pressure limitation (Group 13).
💡 Technology Features
Infotainment
Infotainment Features:
N/A (Industrial Fork Truck)
Driver Assistance
Assistance Systems:
Covered under electrical installation: Travel sender (single-pedal and two-pedal control), brake sender, pressure transducer, speed sensor, and various switches potentially related to operational assistance and safety.
Electrical System Components
Control Units:
Controller (includes travel control, charge equaliser, output stages), Controller renewal, Instrument panel renewal, Fault indication on the console are explicitly detailed in Group 08 and Group 09.
Lighting
Lighting Installation:
Design of lighting installation, variants, parameterisation of additional electrical installation via console, combination of function blocks via console detailed in Group 09.
🔧 Maintenance
Service Intervals
Interval Coverage:
Not explicitly detailed in the product description, but the manual's comprehensive nature implies standard service intervals for engine oil, filters, hydraulics, and brake systems would be covered.
Electrical Component Checks:
Insulation resistance measurement is mentioned in Group 11, indicating a procedure for checking electrical component integrity as part of maintenance.
Fluid Specifications
Fluid Types:
Hydraulic system (Group 10) includes details on hydraulic tank design, oil change, and return flow filter, implying fluid specifications would be included. Engine maintenance (Group 15) would also cover relevant fluid specs.
Hydraulic Fluid Type:
Group 10 indicates hydraulic tank design, oil change, and air filter, implying specifications for hydraulic fluid viscosity and type would be present.
Engine Oil Type:
Group 15 (Technical engine data) likely includes engine oil specifications and capacities.
Coolant Type:
Group 15 covers coolant pump and coolant radiator, suggesting coolant specifications (type and mixture) would be provided.
Known Issues
Troubleshooting Coverage:
The manual explicitly states it covers diagnosis and troubleshooting for all repair procedures, including specific fault indications on the console (Group 08).
Routine Maintenance Tasks
Examples:
V-belt replacement and tensioning, valve clearance adjustment, brake shoe replacement, hydraulic oil and filter changes, carbon brush checking and replacement.
📚 Vehicle History
Brand Heritage
Manufacturer Focus:
STILL is a well-established European manufacturer of forklifts and warehouse technology, known for quality and innovation in material handling equipment.
Model Evolution
R70 Series Context:
The R70 series represents STILL's range of high-performance, versatile internal combustion counterbalanced trucks, often featuring advanced LPG technology.
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