Subaru Forester 1999 2000 2001 2002 Service Repair Manual
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🏷️ Basic Information Identification Make: Subaru Model: Forester Model Generation: SF (First Generation) Model Years Covered: 1999, 2000, 2001, 2002 Codes Chassis Codes: SF5, SF9 👋 Introduction Market Position Segment: Compact Crossover SUV Brand Philosophy: Emphasis on Symmetrical All-Wheel Drive, boxer engines, and utility Competitive Analysis Key Competitors: Honda CR-V, Toyota RAV4, Ford Escape, Nissan Xterra Unique Selling Proposition: Standard Symmetrical AWD and Subaru's boxer engine architecture, offering superior traction and a low center of gravity. Key Features Driver Train: Standard Symmetrical All-Wheel Drive (AWD) Engine Layout: Horizontally Opposed (Boxer) Engine Body Style: Station Wagon / Compact SUV blend Utility: Practical cargo space, elevated ground clearance for its class. 📋 Manual Details Coverage Areas All Systems: Yes Vehicle Variants: All trim levels and engine options for the specified years Page Count Estimated Pages: Approximately 2000+ pages (typical for comprehensive service manuals) Manual Type Type: Factory Service Manual (FSM) / Workshop Manual Language Language: English Format Format: Downloadable Digital File (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, engine control system (ECU), fuel system, ignition system, exhaust system, cooling system, lubrication system, turbocharger system (if applicable) Drivetrain: All-Wheel Drive (AWD) system, front and rear differentials, driveshafts, CV joints, manual and automatic transmissions Chassis: Suspension (front and rear), steering system, braking system (including ABS), wheels and tires Electrical: Vehicle electrical system, battery, charging system, starting system, lighting system, instrument panel, infotainment system, wiring diagrams Body: Body construction, interior trim, exterior trim, doors, windows, seats, HVAC system, body electrical components Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, lubrication, inspections Troubleshooting: Diagnostic procedures, fault code interpretation, symptom-based troubleshooting guides Repair: Component removal, installation, adjustment, and repair for all major vehicle systems Specifications: Torque specifications, clearances, tolerances, diagnostic values Wiring Diagrams: Detailed electrical system wiring schematics for all circuits Technical Depth Depth: Comprehensive, covering basic maintenance to full engine and transmission rebuilds; detailed diagnostics and component-level repair 📊 Manual Specifications File Format Digital Format: PDF (Portable Document Format) Searchability: Text-searchable (if original scans were OCR'd) Print Quality Quality: High-resolution, allowing for clear viewing and printing of text and illustrations Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code Usdm: EJ25 SOHC/DOHC Engine Type: Naturally Aspirated Flat-Four (Boxer) Displacement Liters: 2.5 Displacement Cc: 2457 Bore X Stroke Mm: 99.5 x 79.0 Compression Ratio: 9.7:1 (SOHC), 10.0:1 (DOHC) Horsepower Ps Rpm: 165 PS @ 5,700 rpm (DOHC, estimate) Horsepower Hp Rpm: 162 HP @ 5,700 rpm (DOHC, estimate) Torque Lb Ft Rpm: 170 lb-ft @ 4,000 rpm (DOHC, estimate) Engine Management: Subaru Select Monitor (SSM) diagnostic system compatibility Performance 0 60 Mph Seconds: Approx. 9.0-10.0 seconds (depending on transmission and trim) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), Multi-Point Fuel Injection (MPI) Fuel Type: Unleaded gasoline Fuel Octane Rating: 87 octane (minimum, 91 octane recommended for optimal performance) Turbocharged Variant Turbo Engine Code: EJ255 (GT/GT-B models, not common in USDM base models) Turbo Displacement: 2.5L Turbo Horsepower: Approx. 210-220 HP Turbo Torque: Approx. 240-250 lb-ft 🔧 Transmission Standard Transmission Type Usdm: 4-speed Automatic (4EAT) Optional Transmission Type Alternative: 5-speed Manual Features AWD System: Symmetrical All-Wheel Drive with Viscous Coupling Limited Slip Center Differential Automatic Transmission Modes: Sportshift (manual selection of gears) Fluid Specifications Automatic Transmission Fluid: Subaru ATF (Dexron III compatible, consult manual for exact spec) Manual Transmission Fluid: API GL-5, SAE 75W-90 gear oil 📐 Dimensions Exterior Length Mm: 4405 Width Mm: 1735 Height Mm: 1640 Wheelbase Mm: 2530 Ground Clearance Mm: 200 Approach Angle Degrees: Approx. 30 Departure Angle Degrees: Approx. 30 Cargo Cargo Volume Liters: Approx. 700-800 (with rear seats up) Weights Curb Weight Kg: Approx. 1400-1500 (depending on trim and transmission) Towing Capacity Kg: Approx. 1000-1300 (check local regulations and manual for exact rating) Wheels Tires Wheel Size Standard: 15-inch or 16-inch alloy wheels Tire Size Standard: 215/60R16 (common on higher trims) Bolt Pattern: 5x100mm Center Bore Mm: 56.1mm 🛡️ Safety Features Ratings NHTSA Frontal Impact: 4-star driver, 4-star passenger (for 1999 MY) IIHS Side Impact: Good (for models equipped with side airbags, if available) Active Features ABS: Standard on most trims AWD: Standard Symmetrical All-Wheel Drive Passive Features Airbags Driver: Standard driver airbag Airbags Passenger: Standard passenger airbag Seatbelts: 3-point front and rear seatbelts Child Seat Anchors: LATCH (Lower Anchors and Tethers for CHildren) system 💡 Technology Features Infotainment Head Unit Type: Factory AM/FM/CD player (optional premium audio system available) Speaker Configuration: Typically 4 or 6 speakers Driver Assistance Traction Control: Limited systems, primarily focused on the AWD drivetrain. Cruise Control: Standard on most trims Connectivity Aux Input: Not typically factory equipped; aftermarket head units or adapters may be required. Climate Control System Type: Manual or automatic climate control (depending on trim) 🔧 Maintenance Service Intervals Oil Change: Every 3,000 miles (severe) or 7,500 miles (normal) with synthetic...
87 octane (minimum, 91 octane recommended for optimal performance)
Turbocharged Variant
Turbo Engine Code:
EJ255 (GT/GT-B models, not common in USDM base models)
Turbo Displacement:
2.5L
Turbo Horsepower:
Approx. 210-220 HP
Turbo Torque:
Approx. 240-250 lb-ft
🔧 Transmission
Standard
Transmission Type Usdm:
4-speed Automatic (4EAT)
Optional
Transmission Type Alternative:
5-speed Manual
Features
AWD System:
Symmetrical All-Wheel Drive with Viscous Coupling Limited Slip Center Differential
Automatic Transmission Modes:
Sportshift (manual selection of gears)
Fluid Specifications
Automatic Transmission Fluid:
Subaru ATF (Dexron III compatible, consult manual for exact spec)
Manual Transmission Fluid:
API GL-5, SAE 75W-90 gear oil
📐 Dimensions
Exterior
Length Mm:
4405
Width Mm:
1735
Height Mm:
1640
Wheelbase Mm:
2530
Ground Clearance Mm:
200
Approach Angle Degrees:
Approx. 30
Departure Angle Degrees:
Approx. 30
Cargo
Cargo Volume Liters:
Approx. 700-800 (with rear seats up)
Weights
Curb Weight Kg:
Approx. 1400-1500 (depending on trim and transmission)
Towing Capacity Kg:
Approx. 1000-1300 (check local regulations and manual for exact rating)
Wheels Tires
Wheel Size Standard:
15-inch or 16-inch alloy wheels
Tire Size Standard:
215/60R16 (common on higher trims)
Bolt Pattern:
5x100mm
Center Bore Mm:
56.1mm
🛡️ Safety Features
Ratings
NHTSA Frontal Impact:
4-star driver, 4-star passenger (for 1999 MY)
IIHS Side Impact:
Good (for models equipped with side airbags, if available)
Active Features
ABS:
Standard on most trims
AWD:
Standard Symmetrical All-Wheel Drive
Passive Features
Airbags Driver:
Standard driver airbag
Airbags Passenger:
Standard passenger airbag
Seatbelts:
3-point front and rear seatbelts
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for CHildren) system
💡 Technology Features
Infotainment
Head Unit Type:
Factory AM/FM/CD player (optional premium audio system available)
Speaker Configuration:
Typically 4 or 6 speakers
Driver Assistance
Traction Control:
Limited systems, primarily focused on the AWD drivetrain.
Cruise Control:
Standard on most trims
Connectivity
Aux Input:
Not typically factory equipped; aftermarket head units or adapters may be required.
Climate Control
System Type:
Manual or automatic climate control (depending on trim)
🔧 Maintenance
Service Intervals
Oil Change:
Every 3,000 miles (severe) or 7,500 miles (normal) with synthetic oil. Refer to manual for specific driving conditions.
Air Filter Replacement:
Every 15,000 miles or as needed based on inspection
Cabin Air Filter Replacement:
Every 15,000 miles or annually
Spark Plug Replacement:
Every 60,000 miles (platinum tipped)
Coolant Flush:
Every 30,000 miles or 2 years (using Subaru Super Coolant or equivalent)
Transmission Fluid Change Auto:
Every 30,000 miles (severe) or 60,000 miles (normal), consult manual for details.
Timing Belt Replacement:
90,000 to 105,000 miles or 7-10 years (critical replacement interval for interference engines)
Fluid Specifications
Engine Oil Type:
5W-30 or 10W-30 (synthetic recommended)
Engine Oil Capacity:
4.5 US quarts (with filter)
Coolant Type:
Subaru Super Coolant (Blue) or equivalent silicate-free, long-life coolant
Brake Fluid Type:
DOT 3 or DOT 4
Power Steering Fluid:
Subaru Genuine Power Steering Fluid or equivalent ATF Dexron II/III
Known Issues
Head Gaskets:
Premature head gasket failure is a common concern on EJ-series Subaru engines, particularly on earlier models. Symptoms include coolant leaks, white smoke, or coolant in oil.
Oil Leaks:
Valve cover gasket and oil pan gasket leaks are also frequently reported.
Automatic Transmission:
Some 4EAT transmissions can develop issues with solenoids or clutch packs with high mileage.
Wheel Bearings:
Front wheel bearings can be prone to wear and noise.