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2000 SUBARU LEGACY L GT BRIGHTON Service Repair Manual

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🏷️ Basic Information Identification Make: Subaru Model: Legacy Year: 2000 Trim Levels Covered: L, GT, Brighton Codes Chassis Code: BE/BH (Fourth Generation) Engine Codes: EJ251 (2.5L SOHC), EJ253 (2.5L SOHC - later models), EJ204 (2.0L DOHC - JDM) 👋 Introduction Market Position Segment: Mid-size sedan/wagon, known for AWD capability and rally heritage Competitive Analysis Competitors: Toyota Camry, Honda Accord, Mazda 626/Mazda6, Nissan Altima Key Features Drivetrain: Standard Symmetrical All-Wheel Drive (AWD) on most models Engine Options: Reliable EJ-series boxer engines Body Styles: Sedan and Outback Sport/Wagon variants 📋 Manual Details Coverage Areas All Systems: Yes Specific Systems: Engine, Transmission, Drivetrain, Suspension, Steering, Brakes, Electrical System, HVAC, Body, Emissions Page Count Estimated Pages: 1000+ Manual Type Type: Factory Service Manual (FSM) Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, component removal/installation, timing belt replacement, cylinder head service, piston/ring inspection, crankshaft/rod bearing service Engine Electrical: Ignition system, fuel injection system, starting and charging system, sensors and actuators, ECU diagnosis, wiring diagrams Transmission Manual: Clutch service, gear inspection, bearing replacement, seal replacement, fluid specifications, shift linkage adjustment Transmission Automatic: Component overhaul, torque converter service, valve body diagnosis, transmission control module (TCM) diagnosis, fluid/filter replacement, pressure testing Drivetrain: All-Wheel Drive (AWD) system, front/rear differentials, driveshafts, CV joints, propeller shaft, viscous coupling unit service Suspension: Front/rear strut/shock absorber replacement, control arm service, bushing replacement, coil spring inspection, alignment specifications Steering: Power steering pump, steering rack, tie rod ends, steering column components, fluid specifications, bleeding procedures Brakes: Front/rear disc brake service, caliper overhaul, rotor replacement, brake pad replacement, ABS system diagnosis, hydraulic fluid specifications, bleeding procedures Electrical System: Lighting system, horn, wipers, power windows, power locks, interior electronics, fuse box diagrams, relay locations, battery service, starter/alternator testing HVAC: A/C system service, refrigerant charging, compressor diagnosis, blower motor replacement, heater core service, cabin air filter replacement Body Exterior: Door panel removal, bumper replacement, hood/trunk latch adjustment, mirror replacement, headlight/taillight lens replacement Body Interior: Seat removal/installation, dashboard disassembly, center console removal, trim panel replacement, carpet replacement Emissions Control: Catalytic converter, EGR system, EVAP system diagnosis and repair, oxygen sensor function Procedures Included Preventive Maintenance: Oil changes, filter replacements, fluid checks and top-offs, tire rotation, spark plug replacement, coolant flush, brake fluid flush Troubleshooting: Diagnostic trouble codes (DTCs), symptom-based troubleshooting charts, electrical system diagnostics Repair Procedures: Step-by-step instructions for all major component repairs and replacements Diagnostic Procedures: Use of scan tools, multimeter testing, pressure testing, circuit tracing Alignment Procedures: Front and rear wheel alignment specifications and adjustment procedures Torque Specifications: Detailed torque values for all critical fasteners Technical Depth Depth: Comprehensive (from basic maintenance to complete engine rebuilds and complex diagnostics) Detail Level: Expert-level, factory-accurate procedures and specifications 📊 Manual Specifications File Format File Type: PDF Searchable: Yes (text-searchable) Printable: Yes Print Quality Quality: High-resolution, clear diagrams and text Binding Type Binding: N/A (Digital Format) Paper Type Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code 1: EJ251 Engine Type 1: 2.5L SOHC EJ-Series Boxer 4-Cylinder Displacement 1: 2457 cc (149.9 cu in) Bore X Stroke 1: 99.5 mm x 79.0 mm (3.92 in x 3.11 in) Compression Ratio 1: 9.7:1 Horsepower 1: 165 hp @ 5600 rpm Torque 1: 162 lb-ft @ 4000 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline (87 Octane Recommended) Engine Alternatives Engine Code 2: EJ204 (JDM) Engine Type 2: 2.0L DOHC EJ-Series Boxer 4-Cylinder Horsepower 2: Approx. 140-155 hp (Varies by market) 🔧 Transmission Standard Transmission Type Standard: 5-Speed Manual Optional Transmission Type Optional: 4-Speed Automatic (with overdrive) Features AWD System: Active All-Wheel Drive (AWD) Manual Gear Ratios: Detailed in manual (specific ratios vary by model) Automatic Features: Electronic control, Sportshift functionality (on some models) Fluid Specifications Manual Transmission Fluid: API GL-5, SAE 75W-90 (Subaru Genuine Gear Oil recommended) Automatic Transmission Fluid: Dexron III or equivalent (Subaru Genuine ATF recommended) 📐 Dimensions Exterior Length: Approx. 187.4 inches (Sedan) Width: Approx. 68.5 inches Height: Approx. 55.7 inches (Sedan) Wheelbase: Approx. 104.1 inches Ground Clearance: Approx. 6.1 inches Weights Curb Weight: Approx. 3100-3300 lbs (Varies by trim and transmission) Gross Vehicle Weight Rating: Refer to vehicle VIN plate Cargo Trunk Volume: Approx. 14.4 cu ft (Sedan) 🛡️ Safety Features Ratings NHTSA Frontal Impact: Good (for both driver and passenger) NHTSA Side Impact: Acceptable (driver), Good (passenger) - varies by specific test year Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Optional Passive Features Airbags: Front airbags (driver and passenger), side airbags (optional on some trims) Seatbelts: Three-point seatbelts with pretensioners Child Seat Anchors: LATCH system 💡 Technology Features Infotainment Audio System: Standard AM/FM/CD player, optional premium audio systems available Display: Basic digital display for climate and audio, no central touchscreen Driver Assistance ABS: Standard Cruise Control: Standard Connectivity Bluetooth: Not standard, aftermarket solutions available Usb: Not standard, aftermarket...
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2000 SUBARU LEGACY L GT BRIGHTON Service Repair Manual
🏷️ Basic Information
Identification
Make:
Subaru
Model:
Legacy
Year:
2000
Trim Levels Covered:
L, GT, Brighton
Codes
Chassis Code:
BE/BH (Fourth Generation)
Engine Codes:
EJ251 (2.5L SOHC), EJ253 (2.5L SOHC - later models), EJ204 (2.0L DOHC - JDM)
👋 Introduction
Market Position
Segment:
Mid-size sedan/wagon, known for AWD capability and rally heritage
Competitive Analysis
Competitors:
Toyota Camry, Honda Accord, Mazda 626/Mazda6, Nissan Altima
Key Features
Drivetrain:
Standard Symmetrical All-Wheel Drive (AWD) on most models
Engine Options:
Reliable EJ-series boxer engines
Body Styles:
Sedan and Outback Sport/Wagon variants
📋 Manual Details
Coverage Areas
All Systems:
Yes
Specific Systems:
Engine, Transmission, Drivetrain, Suspension, Steering, Brakes, Electrical System, HVAC, Body, Emissions
Page Count
Estimated Pages:
1000+
Manual Type
Type:
Factory Service Manual (FSM)
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul, component removal/installation, timing belt replacement, cylinder head service, piston/ring inspection, crankshaft/rod bearing service
Engine Electrical:
Ignition system, fuel injection system, starting and charging system, sensors and actuators, ECU diagnosis, wiring diagrams
Transmission Manual:
Clutch service, gear inspection, bearing replacement, seal replacement, fluid specifications, shift linkage adjustment
Transmission Automatic:
Component overhaul, torque converter service, valve body diagnosis, transmission control module (TCM) diagnosis, fluid/filter replacement, pressure testing
Drivetrain:
All-Wheel Drive (AWD) system, front/rear differentials, driveshafts, CV joints, propeller shaft, viscous coupling unit service
Suspension:
Front/rear strut/shock absorber replacement, control arm service, bushing replacement, coil spring inspection, alignment specifications
Steering:
Power steering pump, steering rack, tie rod ends, steering column components, fluid specifications, bleeding procedures
Brakes:
Front/rear disc brake service, caliper overhaul, rotor replacement, brake pad replacement, ABS system diagnosis, hydraulic fluid specifications, bleeding procedures
Electrical System:
Lighting system, horn, wipers, power windows, power locks, interior electronics, fuse box diagrams, relay locations, battery service, starter/alternator testing
HVAC:
A/C system service, refrigerant charging, compressor diagnosis, blower motor replacement, heater core service, cabin air filter replacement
Body Exterior:
Door panel removal, bumper replacement, hood/trunk latch adjustment, mirror replacement, headlight/taillight lens replacement
Body Interior:
Seat removal/installation, dashboard disassembly, center console removal, trim panel replacement, carpet replacement
Emissions Control:
Catalytic converter, EGR system, EVAP system diagnosis and repair, oxygen sensor function
Procedures Included
Preventive Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, tire rotation, spark plug replacement, coolant flush, brake fluid flush
Troubleshooting:
Diagnostic trouble codes (DTCs), symptom-based troubleshooting charts, electrical system diagnostics
Repair Procedures:
Step-by-step instructions for all major component repairs and replacements
Diagnostic Procedures:
Use of scan tools, multimeter testing, pressure testing, circuit tracing
Alignment Procedures:
Front and rear wheel alignment specifications and adjustment procedures
Torque Specifications:
Detailed torque values for all critical fasteners
Technical Depth
Depth:
Comprehensive (from basic maintenance to complete engine rebuilds and complex diagnostics)
Detail Level:
Expert-level, factory-accurate procedures and specifications
📊 Manual Specifications
File Format
File Type:
PDF
Searchable:
Yes (text-searchable)
Printable:
Yes
Print Quality
Quality:
High-resolution, clear diagrams and text
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
EJ251
Engine Type 1:
2.5L SOHC EJ-Series Boxer 4-Cylinder
Displacement 1:
2457 cc (149.9 cu in)
Bore X Stroke 1:
99.5 mm x 79.0 mm (3.92 in x 3.11 in)
Compression Ratio 1:
9.7:1
Horsepower 1:
165 hp @ 5600 rpm
Torque 1:
162 lb-ft @ 4000 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline (87 Octane Recommended)
Engine Alternatives
Engine Code 2:
EJ204 (JDM)
Engine Type 2:
2.0L DOHC EJ-Series Boxer 4-Cylinder
Horsepower 2:
Approx. 140-155 hp (Varies by market)
🔧 Transmission
Standard
Transmission Type Standard:
5-Speed Manual
Optional
Transmission Type Optional:
4-Speed Automatic (with overdrive)
Features
AWD System:
Active All-Wheel Drive (AWD)
Manual Gear Ratios:
Detailed in manual (specific ratios vary by model)
Automatic Features:
Electronic control, Sportshift functionality (on some models)
Fluid Specifications
Manual Transmission Fluid:
API GL-5, SAE 75W-90 (Subaru Genuine Gear Oil recommended)
Automatic Transmission Fluid:
Dexron III or equivalent (Subaru Genuine ATF recommended)
📐 Dimensions
Exterior
Length:
Approx. 187.4 inches (Sedan)
Width:
Approx. 68.5 inches
Height:
Approx. 55.7 inches (Sedan)
Wheelbase:
Approx. 104.1 inches
Ground Clearance:
Approx. 6.1 inches
Weights
Curb Weight:
Approx. 3100-3300 lbs (Varies by trim and transmission)
Gross Vehicle Weight Rating:
Refer to vehicle VIN plate
Cargo
Trunk Volume:
Approx. 14.4 cu ft (Sedan)
🛡️ Safety Features
Ratings
NHTSA Frontal Impact:
Good (for both driver and passenger)
NHTSA Side Impact:
Acceptable (driver), Good (passenger) - varies by specific test year
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Optional
Passive Features
Airbags:
Front airbags (driver and passenger), side airbags (optional on some trims)
Seatbelts:
Three-point seatbelts with pretensioners
Child Seat Anchors:
LATCH system
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM/CD player, optional premium audio systems available
Display:
Basic digital display for climate and audio, no central touchscreen
Driver Assistance
ABS:
Standard
Cruise Control:
Standard
Connectivity
Bluetooth:
Not standard, aftermarket solutions available
Usb:
Not standard, aftermarket solutions available
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 - 7,500 miles or 3-6 months (depending on driving conditions and oil type used, refer to manual for specifics)
Timing Belt Replacement:
Every 90,000 - 105,000 miles or 7-10 years (critical for EJ engines, refer to manual for exact interval)
Coolant Replacement:
Every 30,000 - 60,000 miles or 2-4 years
Transmission Fluid Change Auto:
Every 30,000 - 60,000 miles
Transmission Fluid Change Manual:
Every 60,000 - 100,000 miles
Fluid Specifications
Engine Oil Capacity:
4.7 US quarts (4.4 liters) with filter (for 2.5L)
Engine Oil Viscosity:
5W-30 or 5W-40 (API certified, synthetic blend or full synthetic recommended)
Coolant Type:
Subaru Super Coolant or equivalent (50/50 mix with distilled water)
Known Issues
Head Gaskets:
While less prone than earlier generations, head gasket leaks can still occur, especially if maintenance is neglected. The manual details diagnostic and replacement procedures.
Automatic Transmission:
Some transmissions may experience shifting issues or solenoid failures. The manual covers diagnosis and repair for these.
Suspension Components:
Wear on bushings and struts is common due to mileage; the manual provides replacement guides.
Rear Differential Leaks:
Occasional seal leaks can occur.
📚 Vehicle History
Brand Heritage
Heritage:
Subaru is known for its distinctive boxer engines and Symmetrical All-Wheel Drive system, originating from Fuji Heavy Industries.
Model Evolution
Generation:
This is the fourth generation of the Subaru Legacy (1998-2004).
Design Changes:
The fourth generation introduced a more aerodynamic design, a refined interior, and updated powertrains compared to the previous generation.
Production
Assembly Location:
Gunma, Japan
🏆 Awards & Recognition
Recognitions
IIHS Top Safety Pick:
The 2000 Legacy generally performed well in IIHS crash tests, often earning 'Good' ratings.
Consumer Reports:
Often praised for AWD capability and reliability, though some years had noted issues with head gaskets or transmissions.
Certifications
Emissions Certification:
Meets EPA and California Air Resources Board (CARB) emissions standards for the model year
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