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Suzuki Baleno Service Repair Manual

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🏷️ Basic Information Identification Make: Suzuki Model: Baleno 👋 Introduction Market Position Segment: Subcompact hatchback, positioned as an affordable, practical, and fuel-efficient city car. Competitive Analysis Key Competitors: Competes with models like the Honda Jazz/Fit, Toyota Yaris, Hyundai i20, and Ford Fiesta in its segment. Key Features Design Philosophy: Focuses on maximizing interior space within a compact footprint, offering a distinctive design often featuring a 'liquid flow' exterior. Target Audience: Appeals to budget-conscious buyers, first-time car owners, and those seeking a reliable and economical daily driver. 📋 Manual Details Coverage Areas Covered Generations: Primarily covers the second generation Baleno (2015-present), with potential overlap for specific components or systems carried over from earlier models. Page Count Estimated Total Pages: 1500+ Manual Type Type: Comprehensive Service and Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed overhaul and repair procedures for engine assembly, including cylinder head, pistons, connecting rods, crankshaft, and timing system. Covers engine diagnostics and troubleshooting. Engine Electrical: Comprehensive diagnostics and repair of engine control systems (ECU), ignition system, fuel injection system, sensors, actuators, and emission controls. Transmission Manual: Disassembly, assembly, and repair of the manual gearbox, clutch system, and associated driveline components. Transmission Automatic: Detailed procedures for automatic transmission diagnosis, repair, and fluid service, if applicable to the specific model variant covered. Chassis Suspension: Front and rear suspension component inspection, replacement, and alignment procedures. Covers shock absorbers, springs, control arms, and bushings. Chassis Steering: Power steering system diagnosis and repair, including electric power steering (EPS) components, steering rack, and tie rods. Chassis Brakes: Disc brake system overhaul, including brake pads, rotors, calipers, and hydraulic lines. ABS system diagnostics and bleeding procedures. Electrical System: Full electrical system coverage, including battery, charging system, lighting, starting system, and ancillary electrical components. Body Exterior: Body panel removal and installation, dent repair, welding procedures, and alignment specifications for doors, hood, trunk, and fenders. Body Interior: Interior trim removal and installation, seat adjustments, airbag system precautions, and dashboard component servicing. HVAC System: Air conditioning system service, diagnosis of refrigerant leaks, blower motor replacement, and heater core procedures. Safety Systems: Airbag system diagnostics and safety precautions, seat belt mechanism servicing, and ABS/ESC component troubleshooting. Procedures Included Scheduled Maintenance: Detailed maintenance schedules for oil changes, filter replacements, spark plugs, brake fluid, coolant, and drive belts. Diagnostic Troubleshooting: Systematic troubleshooting guides for common drivability issues, electrical faults, and mechanical problems, often with flowcharts. Component Replacement: Step-by-step instructions for removing and installing major components such as engines, transmissions, alternators, starters, and suspension parts. Wiring Diagrams: Complete electrical wiring diagrams for all major systems, including powertrain, chassis, body, and comfort electronics. Torque Specifications: Essential torque values for critical fasteners throughout the vehicle, ensuring proper tightening and preventing component damage. Recalibration Procedures: Information on recalibrating sensors and modules after component replacement, such as throttle body calibration or steering angle sensor initialization. Technical Depth Depth Level: Comprehensive, covering everything from basic fluid changes and filter replacements to full engine and transmission overhauls and complex electrical diagnostics. 📊 Manual Specifications File Format PDF Quality: High-resolution, searchable PDF with clear text and legible diagrams. Print Quality Diagram Clarity: Detailed and clear technical illustrations and wiring diagrams suitable for printing and on-screen viewing. Binding Type Binding: Not applicable (Digital PDF format) Paper Type Paper Quality: Not applicable (Digital PDF format) ⚙️ Engine Specifications Primary Engine Engine Code: K12C (or similar variants depending on market) Engine Type: Inline 4-cylinder, naturally aspirated petrol engine Displacement: 1.2 Liters (1242 cc) Bore X Stroke: 73.0 mm x 73.2 mm (typical) Compression Ratio: 12.0:1 (typical for K12C) Performance Horsepower: Approx. 89-90 PS (65-66 kW) @ 6000 rpm Torque: Approx. 115-120 Nm (85-89 lb-ft) @ 4000 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (MPI or direct injection in some variants) Fuel Type: Unleaded Petrol (Octane rating specified by market, typically 91 or 95 RON) Emission Standard: Meets Euro 6 or equivalent emission standards depending on the market. Engine Management Engine Control Unit: ECU controlled ignition timing, fuel injection, and emissions management. Other Engine Variants Diesel Engine Option: Certain markets may offer a 1.3L DDiS diesel engine, typically with 75 PS. Manuals will detail specific engine variants. Hybrid Option: Available in certain markets as a mild-hybrid (SHVS - Smart Hybrid Vehicle by Suzuki), featuring an integrated starter generator (ISG) for enhanced fuel efficiency. 🔧 Transmission Standard Type: 5-speed Manual Transmission Optional Type: Continuously Variable Transmission (CVT) or 4-speed Automatic Transmission (depending on market and model year) Features Clutch Type: Hydraulically operated diaphragm clutch Manual Gear Ratios: Specific gear ratios are detailed in the manual for optimal performance and fuel economy calculations. Transmission Fluid: Manual: GL-4 SAE 75W-90 or equivalent. CVT: Suzuki CVT Fluid Green 1 or equivalent. Automatic: ATF Dexron III or equivalent. Specific part numbers provided in manual. 📐 Dimensions Exterior Length:...
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Sku: 283979
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Suzuki Baleno Service Repair Manual
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
Baleno
👋 Introduction
Market Position
Segment:
Subcompact hatchback, positioned as an affordable, practical, and fuel-efficient city car.
Competitive Analysis
Key Competitors:
Competes with models like the Honda Jazz/Fit, Toyota Yaris, Hyundai i20, and Ford Fiesta in its segment.
Key Features
Design Philosophy:
Focuses on maximizing interior space within a compact footprint, offering a distinctive design often featuring a 'liquid flow' exterior.
Target Audience:
Appeals to budget-conscious buyers, first-time car owners, and those seeking a reliable and economical daily driver.
📋 Manual Details
Coverage Areas
Covered Generations:
Primarily covers the second generation Baleno (2015-present), with potential overlap for specific components or systems carried over from earlier models.
Page Count
Estimated Total Pages:
1500+
Manual Type
Type:
Comprehensive Service and Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed overhaul and repair procedures for engine assembly, including cylinder head, pistons, connecting rods, crankshaft, and timing system. Covers engine diagnostics and troubleshooting.
Engine Electrical:
Comprehensive diagnostics and repair of engine control systems (ECU), ignition system, fuel injection system, sensors, actuators, and emission controls.
Transmission Manual:
Disassembly, assembly, and repair of the manual gearbox, clutch system, and associated driveline components.
Transmission Automatic:
Detailed procedures for automatic transmission diagnosis, repair, and fluid service, if applicable to the specific model variant covered.
Chassis Suspension:
Front and rear suspension component inspection, replacement, and alignment procedures. Covers shock absorbers, springs, control arms, and bushings.
Chassis Steering:
Power steering system diagnosis and repair, including electric power steering (EPS) components, steering rack, and tie rods.
Chassis Brakes:
Disc brake system overhaul, including brake pads, rotors, calipers, and hydraulic lines. ABS system diagnostics and bleeding procedures.
Electrical System:
Full electrical system coverage, including battery, charging system, lighting, starting system, and ancillary electrical components.
Body Exterior:
Body panel removal and installation, dent repair, welding procedures, and alignment specifications for doors, hood, trunk, and fenders.
Body Interior:
Interior trim removal and installation, seat adjustments, airbag system precautions, and dashboard component servicing.
HVAC System:
Air conditioning system service, diagnosis of refrigerant leaks, blower motor replacement, and heater core procedures.
Safety Systems:
Airbag system diagnostics and safety precautions, seat belt mechanism servicing, and ABS/ESC component troubleshooting.
Procedures Included
Scheduled Maintenance:
Detailed maintenance schedules for oil changes, filter replacements, spark plugs, brake fluid, coolant, and drive belts.
Diagnostic Troubleshooting:
Systematic troubleshooting guides for common drivability issues, electrical faults, and mechanical problems, often with flowcharts.
Component Replacement:
Step-by-step instructions for removing and installing major components such as engines, transmissions, alternators, starters, and suspension parts.
Wiring Diagrams:
Complete electrical wiring diagrams for all major systems, including powertrain, chassis, body, and comfort electronics.
Torque Specifications:
Essential torque values for critical fasteners throughout the vehicle, ensuring proper tightening and preventing component damage.
Recalibration Procedures:
Information on recalibrating sensors and modules after component replacement, such as throttle body calibration or steering angle sensor initialization.
Technical Depth
Depth Level:
Comprehensive, covering everything from basic fluid changes and filter replacements to full engine and transmission overhauls and complex electrical diagnostics.
📊 Manual Specifications
File Format
PDF Quality:
High-resolution, searchable PDF with clear text and legible diagrams.
Print Quality
Diagram Clarity:
Detailed and clear technical illustrations and wiring diagrams suitable for printing and on-screen viewing.
Binding Type
Binding:
Not applicable (Digital PDF format)
Paper Type
Paper Quality:
Not applicable (Digital PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
K12C (or similar variants depending on market)
Engine Type:
Inline 4-cylinder, naturally aspirated petrol engine
Displacement:
1.2 Liters (1242 cc)
Bore X Stroke:
73.0 mm x 73.2 mm (typical)
Compression Ratio:
12.0:1 (typical for K12C)
Performance
Horsepower:
Approx. 89-90 PS (65-66 kW) @ 6000 rpm
Torque:
Approx. 115-120 Nm (85-89 lb-ft) @ 4000 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (MPI or direct injection in some variants)
Fuel Type:
Unleaded Petrol (Octane rating specified by market, typically 91 or 95 RON)
Emission Standard:
Meets Euro 6 or equivalent emission standards depending on the market.
Engine Management
Engine Control Unit:
ECU controlled ignition timing, fuel injection, and emissions management.
Other Engine Variants
Diesel Engine Option:
Certain markets may offer a 1.3L DDiS diesel engine, typically with 75 PS. Manuals will detail specific engine variants.
Hybrid Option:
Available in certain markets as a mild-hybrid (SHVS - Smart Hybrid Vehicle by Suzuki), featuring an integrated starter generator (ISG) for enhanced fuel efficiency.
🔧 Transmission
Standard
Type:
5-speed Manual Transmission
Optional
Type:
Continuously Variable Transmission (CVT) or 4-speed Automatic Transmission (depending on market and model year)
Features
Clutch Type:
Hydraulically operated diaphragm clutch
Manual Gear Ratios:
Specific gear ratios are detailed in the manual for optimal performance and fuel economy calculations.
Transmission Fluid:
Manual: GL-4 SAE 75W-90 or equivalent. CVT: Suzuki CVT Fluid Green 1 or equivalent. Automatic: ATF Dexron III or equivalent. Specific part numbers provided in manual.
📐 Dimensions
Exterior
Length:
3995 mm
Width:
1745 mm
Height:
1510 mm (standard), 1505 mm (with specific aerodynamic kits)
Wheelbase:
2520 mm
Ground Clearance:
Approx. 135-140 mm
Interior
Passenger Capacity:
5 occupants
Cargo
Boot Capacity:
310 Liters (expandable with rear seats folded)
Weights
Curb Weight:
Approx. 910 - 1010 kg, depending on powertrain and specification.
Gross Vehicle Weight:
Refer to VIN plate for specific GVWR
Wheel Tire
Wheel Bolt Pattern:
4x100
Tire Sizes:
Typically 175/65 R15 or 185/55 R16
🛡️ Safety Features
Ratings
Euro Ncap Rating:
Generally achieved 4-star or 5-star safety ratings in Euro NCAP and similar tests, depending on equipment levels.
Active Features
ABS:
Anti-lock Braking System with EBD (Electronic Brakeforce Distribution) and Brake Assist
Esp:
Electronic Stability Program (ESP) often standard or optional
Hill Hold Control:
Available on some models with automatic transmissions or SHVS variants
Passive Features
Airbags:
Driver and front passenger airbags, side airbags, and curtain airbags (market dependent)
Seatbelts:
Three-point seatbelts with pretensioners and force limiters for front seats, three-point belts for rear seats.
Iso Fix:
ISOFIX child seat anchorages on rear outer seats
💡 Technology Features
Infotainment
System Features:
Touchscreen infotainment system with Apple CarPlay, Android Auto, Bluetooth connectivity, USB input, and GPS navigation on higher trims.
Driver Assistance
Features Available:
Keyless entry with push-button start, automatic climate control, cruise control, auto-dimming rearview mirror, and rain-sensing wipers on select models.
Connectivity
Smartphone Integration:
Seamless integration with popular smartphone operating systems for media, calls, and navigation via Apple CarPlay and Android Auto.
Lighting
Headlight Options:
Halogen projector headlights, with LED projector headlights and DRLs available on top trims.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 km or 12 months, whichever comes first. Specific intervals may vary by market and oil used.
Air Filter Replacement:
Every 20,000 km or 24 months, or as needed based on operating conditions.
Spark Plug Replacement:
Refer to manual; Iridium spark plugs typically have longer service life, e.g., 100,000 km.
Coolant Replacement:
Initial replacement at 10 years or 200,000 km (if using long-life coolant), then every 5 years or 100,000 km thereafter.
Brake Fluid Replacement:
Every 2-3 years or 40,000-60,000 km, as brake fluid absorbs moisture over time.
Fluid Specifications
Engine Oil Grade:
0W-20 or 5W-30 API SN/SP or ILSAC GF-5/GF-6 certified (confirm with manual for exact specifications and market variations).
Engine Oil Capacity:
Approx. 3.4 - 3.7 liters (with filter change, depending on engine variant).
Coolant Type:
Ethylene Glycol based, P-HOAT or OAT type, pre-mixed 50/50 with distilled water (Suzuki Long Life Coolant).
Known Issues
Common Concerns:
Occasional reports of minor interior rattles, some brake wear in heavy city driving, and potential issues with early infotainment system software if equipped.
Durability Reputation:
Generally considered a reliable vehicle with good mechanical durability, especially the powertrain, when properly maintained.
📚 Vehicle History
Brand Heritage
Manufacturer:
Suzuki Motor Corporation, a Japanese manufacturer with a long history in small car and motorcycle production.
Model Evolution
First Generation Launch:
The Baleno nameplate was first introduced in 1995, spanning sedans, hatchbacks, and wagons. The second generation (2015) represents a significant redesign and re-positioning of the name.
Second Generation Platform:
Built on Suzuki's HEARTECT platform, a lightweight and rigid unibody construction designed for improved safety, handling, and fuel efficiency.
Production
Manufacturing Locations:
Primarily produced in India by Maruti Suzuki and in other Suzuki global manufacturing facilities.
🏆 Awards & Recognition
Recognitions
Industry Accolades:
The Baleno has received positive reviews for its value proposition, fuel efficiency, and practicality in the subcompact segment from various automotive publications.
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