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Suzuki Carry 1988 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Suzuki Model: Carry Year: 1988 Codes Chassis Code: DB41T (typical for this era, specific code may vary by market/variant) Engine Code: F5A (common for 1988 Carry, but specific variants may exist) 👋 Introduction Market Position Segment: Kei truck/mini-truck, commercial and utility vehicle segment. Competitive Analysis Competitors: Honda Acty, Subaru Sambar, Daihatsu Hijet, Mitsubishi Minicab, Mazda Scrum (all similar Kei class vehicles of the era). Key Features Utility: Renowned for its compact size, fuel efficiency, maneuverability, and practicality for light commercial use, farming, and personal transport in specific markets. Versatility: Available in various body styles including flatbed, van, and chassis cab, catering to diverse application needs. 📋 Manual Details Coverage Areas Markets Covered: Global (factory service manual adapted for common configurations) Page Count Estimated Pages: Hundreds (exact count not specified, but typical for a comprehensive workshop manual) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Engine mechanical systems (including cylinder head, block, crankshaft, pistons, valves), lubrication system, cooling system, fuel system, ignition system, emission control systems. Transmission: Manual transmission (including clutch, gearbox, driveshafts), and potentially automatic transmission if applicable to specific 1988 Carry variants. Drivetrain: Drivetrain components including differentials, axles, and 4WD systems (if equipped). Brakes: Braking system (front and rear brakes, parking brake, hydraulic system). Suspension Steering: Suspension system (front and rear suspension components, shock absorbers, springs), steering system (steering gearbox, linkage, column). Electrical: Electrical system (battery, charging system, starting system, lighting, ignition system, gauges, wiring diagrams). Body Chassis: Body construction, interior trim, exterior panels, chassis components, heating and ventilation systems. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug replacement, fluid checks and top-offs, belt adjustments. Engine Repair: Engine disassembly and reassembly, piston ring replacement, bearing replacement, cylinder head overhauls, timing belt/chain replacement. Transmission Repair: Clutch inspection and replacement, transmission disassembly and reassembly, gear inspection, bearing replacement. Brake Service: Brake pad/shoe replacement, rotor/drum inspection and machining/replacement, caliper/wheel cylinder overhaul, brake line bleeding. Suspension Steering Repair: Shock absorber/strut replacement, spring replacement, ball joint replacement, tie rod end replacement, wheel alignment procedures. Electrical Diagnostics: Troubleshooting electrical faults, wiring harness repair, component testing (e.g., alternator, starter, ignition coil), using wiring diagrams. Bodywork Cosmetic: Panel alignment, door and latch adjustment, minor dent repair guidance, interior trim removal and installation. Technical Depth Depth: Complete factory service level, covering everything from routine maintenance to full engine and transmission rebuilds, including diagnostics and electrical schematics. 📊 Manual Specifications File Format File Format: PDF Print Quality Printability: Printable without restriction Binding Type Binding: Digital download (user printable and can be bound or placed on CD-ROM) Paper Type Paper Type: N/A (Digital) Software Requirements Reader: Adobe PDF Reader ⚙️ Engine Specifications Primary Engine Engine Type: 3-cylinder, 4-stroke, naturally aspirated gasoline engine. Engine Code: F5A (typical) Displacement: 547 cc (0.55 L) Bore X Stroke: 63.0 mm x 70.0 mm (typical) Compression Ratio: 9.5:1 (typical) Horsepower: Approx. 26-30 PS (metric horsepower) at around 5500-6000 rpm (power output varies by specific engine tune and market regulations). Torque: Approx. 4.0-4.5 kgf·m (kilogram-force meter) at around 3500-4000 rpm (torque output varies). Fuel System Fuel Delivery: Carburetor (typically a single-barrel or two-barrel carburetor, specific model varies). Fuel Type: Unleaded gasoline Lubrication System Oil Capacity: Approximately 2.5 - 3.0 liters (including oil filter). Exact capacity specified in manual. Cooling System Coolant Type: Ethylene Glycol based coolant (typically 50/50 mix with distilled water). Specific Suzuki recommendation in manual. 🔧 Transmission Standard Transmission Type: 4-speed or 5-speed manual transmission. Optional Transmission Type: Automatic transmission (less common, market dependent). Features Drive Layout: Rear-wheel drive (RWD) or All-wheel drive (4WD/4x4) options. Fluid Specifications Manual Transmission Fluid: GL-4 gear oil, SAE 75W-85 or 80W-90. Manual will specify exact API rating and viscosity. 📐 Dimensions Exterior Length: Varies by body style, typically around 3,200 - 3,400 mm (Japanese Kei regulations). Width: Varies by body style, typically around 1,395 mm (Japanese Kei regulations). Height: Varies by body style, typically around 1,800 - 1,900 mm (for van/high-top variants). Weights Curb Weight: Approximately 650 - 850 kg, depending on configuration. Payload Capacity: Typically around 350-500 kg, depending on variant and local regulations. 🛡️ Safety Features Ratings Crash Test Results: Limited formal crash test data available for this specific model/year from major international agencies due to its commercial/Kei vehicle classification. Safety features were basic by modern standards. Active Features Braking System: Front disc brakes, rear drum brakes (common configuration). Passive Features Seatbelts: Standard seatbelts. Body Structure: Basic body-on-frame or unibody construction, typical for light commercial vehicles of the era. 💡 Technology Features Infotainment Audio System: Basic AM/FM radio, possibly with a cassette player. Aftermarket upgrades are common. Driver Assistance ABS: Anti-lock Braking System (ABS) was not a standard feature on most 1988 Carry models, though it may have been available as an option in some markets. Connectivity...
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Type: Truck
공급업체:
Sku: 397624
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Suzuki Carry 1988 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
Carry
Year:
1988
Codes
Chassis Code:
DB41T (typical for this era, specific code may vary by market/variant)
Engine Code:
F5A (common for 1988 Carry, but specific variants may exist)
👋 Introduction
Market Position
Segment:
Kei truck/mini-truck, commercial and utility vehicle segment.
Competitive Analysis
Competitors:
Honda Acty, Subaru Sambar, Daihatsu Hijet, Mitsubishi Minicab, Mazda Scrum (all similar Kei class vehicles of the era).
Key Features
Utility:
Renowned for its compact size, fuel efficiency, maneuverability, and practicality for light commercial use, farming, and personal transport in specific markets.
Versatility:
Available in various body styles including flatbed, van, and chassis cab, catering to diverse application needs.
📋 Manual Details
Coverage Areas
Markets Covered:
Global (factory service manual adapted for common configurations)
Page Count
Estimated Pages:
Hundreds (exact count not specified, but typical for a comprehensive workshop manual)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Engine mechanical systems (including cylinder head, block, crankshaft, pistons, valves), lubrication system, cooling system, fuel system, ignition system, emission control systems.
Transmission:
Manual transmission (including clutch, gearbox, driveshafts), and potentially automatic transmission if applicable to specific 1988 Carry variants.
Drivetrain:
Drivetrain components including differentials, axles, and 4WD systems (if equipped).
Brakes:
Braking system (front and rear brakes, parking brake, hydraulic system).
Suspension Steering:
Suspension system (front and rear suspension components, shock absorbers, springs), steering system (steering gearbox, linkage, column).
Electrical:
Electrical system (battery, charging system, starting system, lighting, ignition system, gauges, wiring diagrams).
Body Chassis:
Body construction, interior trim, exterior panels, chassis components, heating and ventilation systems.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug replacement, fluid checks and top-offs, belt adjustments.
Engine Repair:
Engine disassembly and reassembly, piston ring replacement, bearing replacement, cylinder head overhauls, timing belt/chain replacement.
Transmission Repair:
Clutch inspection and replacement, transmission disassembly and reassembly, gear inspection, bearing replacement.
Brake Service:
Brake pad/shoe replacement, rotor/drum inspection and machining/replacement, caliper/wheel cylinder overhaul, brake line bleeding.
Suspension Steering Repair:
Shock absorber/strut replacement, spring replacement, ball joint replacement, tie rod end replacement, wheel alignment procedures.
Electrical Diagnostics:
Troubleshooting electrical faults, wiring harness repair, component testing (e.g., alternator, starter, ignition coil), using wiring diagrams.
Bodywork Cosmetic:
Panel alignment, door and latch adjustment, minor dent repair guidance, interior trim removal and installation.
Technical Depth
Depth:
Complete factory service level, covering everything from routine maintenance to full engine and transmission rebuilds, including diagnostics and electrical schematics.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Printability:
Printable without restriction
Binding Type
Binding:
Digital download (user printable and can be bound or placed on CD-ROM)
Paper Type
Paper Type:
N/A (Digital)
Software Requirements
Reader:
Adobe PDF Reader
⚙️ Engine Specifications
Primary Engine
Engine Type:
3-cylinder, 4-stroke, naturally aspirated gasoline engine.
Engine Code:
F5A (typical)
Displacement:
547 cc (0.55 L)
Bore X Stroke:
63.0 mm x 70.0 mm (typical)
Compression Ratio:
9.5:1 (typical)
Horsepower:
Approx. 26-30 PS (metric horsepower) at around 5500-6000 rpm (power output varies by specific engine tune and market regulations).
Torque:
Approx. 4.0-4.5 kgf·m (kilogram-force meter) at around 3500-4000 rpm (torque output varies).
Fuel System
Fuel Delivery:
Carburetor (typically a single-barrel or two-barrel carburetor, specific model varies).
Fuel Type:
Unleaded gasoline
Lubrication System
Oil Capacity:
Approximately 2.5 - 3.0 liters (including oil filter). Exact capacity specified in manual.
Cooling System
Coolant Type:
Ethylene Glycol based coolant (typically 50/50 mix with distilled water). Specific Suzuki recommendation in manual.
🔧 Transmission
Standard
Transmission Type:
4-speed or 5-speed manual transmission.
Optional
Transmission Type:
Automatic transmission (less common, market dependent).
Features
Drive Layout:
Rear-wheel drive (RWD) or All-wheel drive (4WD/4x4) options.
Fluid Specifications
Manual Transmission Fluid:
GL-4 gear oil, SAE 75W-85 or 80W-90. Manual will specify exact API rating and viscosity.
📐 Dimensions
Exterior
Length:
Varies by body style, typically around 3,200 - 3,400 mm (Japanese Kei regulations).
Width:
Varies by body style, typically around 1,395 mm (Japanese Kei regulations).
Height:
Varies by body style, typically around 1,800 - 1,900 mm (for van/high-top variants).
Weights
Curb Weight:
Approximately 650 - 850 kg, depending on configuration.
Payload Capacity:
Typically around 350-500 kg, depending on variant and local regulations.
🛡️ Safety Features
Ratings
Crash Test Results:
Limited formal crash test data available for this specific model/year from major international agencies due to its commercial/Kei vehicle classification. Safety features were basic by modern standards.
Active Features
Braking System:
Front disc brakes, rear drum brakes (common configuration).
Passive Features
Seatbelts:
Standard seatbelts.
Body Structure:
Basic body-on-frame or unibody construction, typical for light commercial vehicles of the era.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio, possibly with a cassette player. Aftermarket upgrades are common.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was not a standard feature on most 1988 Carry models, though it may have been available as an option in some markets.
Connectivity
Connectivity Features:
No modern connectivity features like Bluetooth or USB ports were standard. Auxiliary inputs for audio are unlikely.
🔧 Maintenance
Service Intervals
Engine Oil Filter Change:
Typically every 5,000 km or 6 months, whichever comes first. Manual will provide precise interval.
Air Filter Replacement:
Recommended every 10,000 - 20,000 km, or as needed based on operating conditions (e.g., dusty environments).
Spark Plug Replacement:
Typically every 20,000 - 30,000 km. Specific plug type and gap required.
Timing Belt Replacement:
If belt-driven, typically every 80,000 - 100,000 km. Manual will specify if chain or belt and interval.
Fluid Specifications
Engine Oil Viscosity:
SAE 10W-30 or 10W-40 is commonly recommended for gasoline engines of this era. Manual is the definitive source.
Brake Fluid Type:
DOT 3 or DOT 4. Manual will specify.
Known Issues
Rust Corrosion:
Common issue for vehicles of this age, especially in humid or salt-exposed environments. Undercarriage, wheel wells, and door sills are common areas.
Carburetor Issues:
Carburetors can become clogged or maladjusted over time, leading to rough idling, poor acceleration, or starting problems. Rebuild kits and cleaning are common solutions.
Suspension Wear:
Bushings, ball joints, and tie rod ends can wear out, leading to play in the steering and uneven tire wear.
Cooling System Leaks:
Radiator, hoses, and water pump can develop leaks over time. Regular inspection is crucial.
📚 Vehicle History
Brand Heritage
Manufacturer:
Suzuki Motor Corporation, a Japanese multinational automotive manufacturer known for its small cars, SUVs, and motorcycles.
Model Evolution
Carry Lineage:
The Suzuki Carry is one of Suzuki's longest-running and most successful product lines, originating in the 1960s. The 1988 model represents a specific generation within this extensive history, focusing on the utility and compact vehicle segment.
Production
Manufacturing Location:
Primarily Japan, with potential for assembly in other international locations depending on market.
🏆 Awards & Recognition
Recognitions
Segment Recognition:
While not receiving specific 'Car of the Year' awards, the Suzuki Carry is widely recognized for its durability, practicality, and longevity in the mini-truck segment, especially in markets where it is popular for commercial and agricultural use.
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