🏷️ Basic Information Identification Make: Suzuki Model: Carry Year: 1988 Codes Chassis Code: DB41T (typical for this era, specific code may vary by market/variant) Engine Code: F5A (common for 1988 Carry, but specific variants may exist) 👋 Introduction Market Position Segment: Kei truck/mini-truck, commercial and utility vehicle segment. Competitive Analysis Competitors: Honda Acty, Subaru Sambar, Daihatsu Hijet, Mitsubishi Minicab, Mazda Scrum (all similar Kei class vehicles of the era). Key Features Utility: Renowned for its compact size, fuel efficiency, maneuverability, and practicality for light commercial use, farming, and personal transport in specific markets. Versatility: Available in various body styles including flatbed, van, and chassis cab, catering to diverse application needs. 📋 Manual Details Coverage Areas Markets Covered: Global (factory service manual adapted for common configurations) Page Count Estimated Pages: Hundreds (exact count not specified, but typical for a comprehensive workshop manual) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Engine mechanical systems (including cylinder head, block, crankshaft, pistons, valves), lubrication system, cooling system, fuel system, ignition system, emission control systems. Transmission: Manual transmission (including clutch, gearbox, driveshafts), and potentially automatic transmission if applicable to specific 1988 Carry variants. Drivetrain: Drivetrain components including differentials, axles, and 4WD systems (if equipped). Brakes: Braking system (front and rear brakes, parking brake, hydraulic system). Suspension Steering: Suspension system (front and rear suspension components, shock absorbers, springs), steering system (steering gearbox, linkage, column). Electrical: Electrical system (battery, charging system, starting system, lighting, ignition system, gauges, wiring diagrams). Body Chassis: Body construction, interior trim, exterior panels, chassis components, heating and ventilation systems. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug replacement, fluid checks and top-offs, belt adjustments. Engine Repair: Engine disassembly and reassembly, piston ring replacement, bearing replacement, cylinder head overhauls, timing belt/chain replacement. Transmission Repair: Clutch inspection and replacement, transmission disassembly and reassembly, gear inspection, bearing replacement. Brake Service: Brake pad/shoe replacement, rotor/drum inspection and machining/replacement, caliper/wheel cylinder overhaul, brake line bleeding. Suspension Steering Repair: Shock absorber/strut replacement, spring replacement, ball joint replacement, tie rod end replacement, wheel alignment procedures. Electrical Diagnostics: Troubleshooting electrical faults, wiring harness repair, component testing (e.g., alternator, starter, ignition coil), using wiring diagrams. Bodywork Cosmetic: Panel alignment, door and latch adjustment, minor dent repair guidance, interior trim removal and installation. Technical Depth Depth: Complete factory service level, covering everything from routine maintenance to full engine and transmission rebuilds, including diagnostics and electrical schematics. 📊 Manual Specifications File Format File Format: PDF Print Quality Printability: Printable without restriction Binding Type Binding: Digital download (user printable and can be bound or placed on CD-ROM) Paper Type Paper Type: N/A (Digital) Software Requirements Reader: Adobe PDF Reader ⚙️ Engine Specifications Primary Engine Engine Type: 3-cylinder, 4-stroke, naturally aspirated gasoline engine. Engine Code: F5A (typical) Displacement: 547 cc (0.55 L) Bore X Stroke: 63.0 mm x 70.0 mm (typical) Compression Ratio: 9.5:1 (typical) Horsepower: Approx. 26-30 PS (metric horsepower) at around 5500-6000 rpm (power output varies by specific engine tune and market regulations). Torque: Approx. 4.0-4.5 kgf·m (kilogram-force meter) at around 3500-4000 rpm (torque output varies). Fuel System Fuel Delivery: Carburetor (typically a single-barrel or two-barrel carburetor, specific model varies). Fuel Type: Unleaded gasoline Lubrication System Oil Capacity: Approximately 2.5 - 3.0 liters (including oil filter). Exact capacity specified in manual. Cooling System Coolant Type: Ethylene Glycol based coolant (typically 50/50 mix with distilled water). Specific Suzuki recommendation in manual. 🔧 Transmission Standard Transmission Type: 4-speed or 5-speed manual transmission. Optional Transmission Type: Automatic transmission (less common, market dependent). Features Drive Layout: Rear-wheel drive (RWD) or All-wheel drive (4WD/4x4) options. Fluid Specifications Manual Transmission Fluid: GL-4 gear oil, SAE 75W-85 or 80W-90. Manual will specify exact API rating and viscosity. 📐 Dimensions Exterior Length: Varies by body style, typically around 3,200 - 3,400 mm (Japanese Kei regulations). Width: Varies by body style, typically around 1,395 mm (Japanese Kei regulations). Height: Varies by body style, typically around 1,800 - 1,900 mm (for van/high-top variants). Weights Curb Weight: Approximately 650 - 850 kg, depending on configuration. Payload Capacity: Typically around 350-500 kg, depending on variant and local regulations. 🛡️ Safety Features Ratings Crash Test Results: Limited formal crash test data available for this specific model/year from major international agencies due to its commercial/Kei vehicle classification. Safety features were basic by modern standards. Active Features Braking System: Front disc brakes, rear drum brakes (common configuration). Passive Features Seatbelts: Standard seatbelts. Body Structure: Basic body-on-frame or unibody construction, typical for light commercial vehicles of the era. 💡 Technology Features Infotainment Audio System: Basic AM/FM radio, possibly with a cassette player. Aftermarket upgrades are common. Driver Assistance ABS: Anti-lock Braking System (ABS) was not a standard feature on most 1988 Carry models, though it may have been available as an option in some markets. Connectivity...
DB41T (typical for this era, specific code may vary by market/variant)
Engine Code:
F5A (common for 1988 Carry, but specific variants may exist)
👋 Introduction
Market Position
Segment:
Kei truck/mini-truck, commercial and utility vehicle segment.
Competitive Analysis
Competitors:
Honda Acty, Subaru Sambar, Daihatsu Hijet, Mitsubishi Minicab, Mazda Scrum (all similar Kei class vehicles of the era).
Key Features
Utility:
Renowned for its compact size, fuel efficiency, maneuverability, and practicality for light commercial use, farming, and personal transport in specific markets.
Versatility:
Available in various body styles including flatbed, van, and chassis cab, catering to diverse application needs.
📋 Manual Details
Coverage Areas
Markets Covered:
Global (factory service manual adapted for common configurations)
Page Count
Estimated Pages:
Hundreds (exact count not specified, but typical for a comprehensive workshop manual)
Panel alignment, door and latch adjustment, minor dent repair guidance, interior trim removal and installation.
Technical Depth
Depth:
Complete factory service level, covering everything from routine maintenance to full engine and transmission rebuilds, including diagnostics and electrical schematics.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Printability:
Printable without restriction
Binding Type
Binding:
Digital download (user printable and can be bound or placed on CD-ROM)
Rear-wheel drive (RWD) or All-wheel drive (4WD/4x4) options.
Fluid Specifications
Manual Transmission Fluid:
GL-4 gear oil, SAE 75W-85 or 80W-90. Manual will specify exact API rating and viscosity.
📐 Dimensions
Exterior
Length:
Varies by body style, typically around 3,200 - 3,400 mm (Japanese Kei regulations).
Width:
Varies by body style, typically around 1,395 mm (Japanese Kei regulations).
Height:
Varies by body style, typically around 1,800 - 1,900 mm (for van/high-top variants).
Weights
Curb Weight:
Approximately 650 - 850 kg, depending on configuration.
Payload Capacity:
Typically around 350-500 kg, depending on variant and local regulations.
🛡️ Safety Features
Ratings
Crash Test Results:
Limited formal crash test data available for this specific model/year from major international agencies due to its commercial/Kei vehicle classification. Safety features were basic by modern standards.
Active Features
Braking System:
Front disc brakes, rear drum brakes (common configuration).
Passive Features
Seatbelts:
Standard seatbelts.
Body Structure:
Basic body-on-frame or unibody construction, typical for light commercial vehicles of the era.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio, possibly with a cassette player. Aftermarket upgrades are common.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was not a standard feature on most 1988 Carry models, though it may have been available as an option in some markets.
Connectivity
Connectivity Features:
No modern connectivity features like Bluetooth or USB ports were standard. Auxiliary inputs for audio are unlikely.
🔧 Maintenance
Service Intervals
Engine Oil Filter Change:
Typically every 5,000 km or 6 months, whichever comes first. Manual will provide precise interval.
Air Filter Replacement:
Recommended every 10,000 - 20,000 km, or as needed based on operating conditions (e.g., dusty environments).
Spark Plug Replacement:
Typically every 20,000 - 30,000 km. Specific plug type and gap required.
Timing Belt Replacement:
If belt-driven, typically every 80,000 - 100,000 km. Manual will specify if chain or belt and interval.
Fluid Specifications
Engine Oil Viscosity:
SAE 10W-30 or 10W-40 is commonly recommended for gasoline engines of this era. Manual is the definitive source.
Brake Fluid Type:
DOT 3 or DOT 4. Manual will specify.
Known Issues
Rust Corrosion:
Common issue for vehicles of this age, especially in humid or salt-exposed environments. Undercarriage, wheel wells, and door sills are common areas.
Carburetor Issues:
Carburetors can become clogged or maladjusted over time, leading to rough idling, poor acceleration, or starting problems. Rebuild kits and cleaning are common solutions.
Suspension Wear:
Bushings, ball joints, and tie rod ends can wear out, leading to play in the steering and uneven tire wear.
Cooling System Leaks:
Radiator, hoses, and water pump can develop leaks over time. Regular inspection is crucial.
📚 Vehicle History
Brand Heritage
Manufacturer:
Suzuki Motor Corporation, a Japanese multinational automotive manufacturer known for its small cars, SUVs, and motorcycles.
Model Evolution
Carry Lineage:
The Suzuki Carry is one of Suzuki's longest-running and most successful product lines, originating in the 1960s. The 1988 model represents a specific generation within this extensive history, focusing on the utility and compact vehicle segment.
Production
Manufacturing Location:
Primarily Japan, with potential for assembly in other international locations depending on market.
🏆 Awards & Recognition
Recognitions
Segment Recognition:
While not receiving specific 'Car of the Year' awards, the Suzuki Carry is widely recognized for its durability, practicality, and longevity in the mini-truck segment, especially in markets where it is popular for commercial and agricultural use.