🏷️ Basic Information
Identification
Make:
Suzuki
Model:
DL1000 V-Strom
Year:
2002
Codes
Model Code:
DL1000K2
👋 Introduction
Market Position
Category:
Sport Touring Motorcycle
Key Features
Engine Configuration:
V-twin engine, a key characteristic for its torque and sound.
Suspension Type:
Long-travel suspension, suitable for diverse road conditions and light off-road use.
Design Philosophy:
Dual-purpose design balancing touring comfort with sporty handling.
📋 Manual Details
Coverage Areas
Model Coverage:
Suzuki DL1000K2 (2002 model year)
Page Count
Estimated Page Count:
600-800
Manual Type
Type:
Official Factory Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Complete engine disassembly, assembly, inspection, and repair for the V-twin engine.
Fuel System:
Fuel injection system (EFI), fuel pump, injectors, throttle body, fuel tank, and lines.
Ignition System:
Ignition coils, spark plugs, ECU control, timing.
Cooling System:
Radiator, cooling fan, thermostat, water pump, coolant hoses, and fluid specifications.
Transmission:
Clutch operation, gearbox disassembly and assembly, gear inspection, lubrication.
Drivetrain:
Chain and sprocket maintenance, rear wheel hub, final drive inspection.
Frame And Suspension:
Front fork (USD) disassembly, service, and adjustments; rear shock absorber inspection and adjustment; swingarm and linkage service.
Brakes:
Front and rear brake systems, caliper service, master cylinder overhaul, hydraulic lines, brake fluid specifications.
Electrical System:
Battery maintenance, charging system (stator, rectifier/regulator), starter motor, lighting, fuses, relays.
Instrumentation And Controls:
Dashboard instruments, switches, cables, levers.
Bodywork And Fairings:
Fairing removal and installation, body panel repair and replacement.
Wheels And Tires:
Wheel bearing service, tire pressure recommendations, wheel removal and installation.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, chain adjustment, fluid checks.
Troubleshooting:
Diagnostic procedures for common issues, fault finding charts.
Repair:
Detailed step-by-step instructions for all mechanical and electrical repairs.
Diagnostics:
Engine diagnostics, electrical system troubleshooting.
Disassembly And Assembly:
Complete procedures for component removal and reinstallation.
Technical Depth
Depth:
Comprehensive: Covers everything from basic maintenance to complete engine and gearbox rebuilds, including electrical system diagnostics.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Printable:
Full Printable (high-resolution for clear diagrams)
Zoom Capability
Zoom:
YES (allows zooming into diagrams and text)
Searchability
Searchable:
Likely searchable text within the PDF (standard for quality manuals).
Binding Type
Binding:
Digital (PDF format, no physical binding)
Paper Type
Paper Type:
N/A (Digital format, printable on user's choice of paper)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 4-stroke, DOHC, 8-valve, V-twin
Displacement:
996 cc
Performance
Bore X Stroke:
98.0 mm x 66.0 mm
Compression Ratio:
11.3:1
Horsepower Est:
98 hp @ 8,800 rpm
Torque Est:
96 Nm @ 7,000 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (SDTV - Suzuki Dual Throttle Valve)
Fuel Type:
Unleaded gasoline, minimum 91 octane (RON+MON)/2
Lubrication
Oil Capacity W Filter:
Approx. 3.2 Liters (3.4 US qt)
🔧 Transmission
Standard
Type:
6-speed, constant mesh
Features
Clutch:
Wet, multi-plate
Final Drive:
Sealed O-ring type, chain
📐 Dimensions
Exterior
Length:
2,210 mm (87.0 in)
Width:
830 mm (32.7 in)
Height:
1,350 mm (53.1 in)
Weights
Dry Weight Est:
208 kg (459 lbs)
Wet Weight Est:
230 kg (507 lbs)
Fuel Capacity:
22 Liters (5.8 US gal)
🛡️ Safety Features
Active Features
Brakes:
Dual 310mm discs front, Single 240mm disc rear.
Passive Features
Lighting:
Dual multi-reflector headlights.
💡 Technology Features
Infotainment
Dashboard:
Analog tachometer, digital speedometer, fuel gauge, coolant temperature gauge, trip meters, clock.
Driver Assistance
ABS:
Not equipped with ABS on the base DL1000K2 model.
Connectivity
Charging System:
12V system with AC generator (stator) and DC charging circuit.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 6,000 km (3,700 miles) or 6 months.
Spark Plug Replacement:
Every 12,000 km (7,500 miles).
Valve Clearance Check:
Every 24,000 km (15,000 miles).
Fluid Specifications
Engine Oil Type:
SAE 10W-40 API SE, SF or SG, JASO MA approved.
Coolant:
Permanent antifreeze, ethylene glycol base, Suzuki Super Long Life Coolant (or equivalent) with a 50/50 mix with distilled water.
Brake Fluid:
DOT 4
Known Issues
Common Faults Early Models:
Potential for cam chain tensioner wear, stator failure, and occasional ECU issues (though less prevalent than on later models).
Maintenance Highlight:
Regularly checking the coolant level and condition is crucial for engine longevity.
📚 Vehicle History
Brand Heritage
Manufacturer:
Suzuki Motor Corporation
Model Evolution
Introduction Year:
2002 (First Generation DL1000)
Design Basis:
Based on the TL1000R V-twin engine, adapted for touring.
🏆 Awards & Recognition
Recognitions
Sector Performance:
Well-regarded in the sport-touring segment for its powerful V-twin engine and comfortable ergonomics.