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Suzuki DR 200 SE 2009 Factory Service Repair Manual Pdf Download

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Basic Information Identification Make: Suzuki Model: DR200SE Year: 2009 Codes Engine Code: G416 (typical for DR200SE) Chassis Code: DR200SE (specific variants may have internal codes) Introduction Market Position Target Audience:...
Type: Motorcycles
공급업체:
Sku: 50704
Suzuki DR 200 SE 2009 Factory Service Repair Manual Pdf Download
Basic Information
Identification
Make: Suzuki
Model: DR200SE
Year: 2009
Codes
Engine Code: G416 (typical for DR200SE)
Chassis Code: DR200SE (specific variants may have internal codes)
Introduction
Market Position
Target Audience: Suzuki DR200SE 2009 owners, independent repair shops, DIY enthusiasts.
Competitive Analysis
Manual Advantage: Provides the same comprehensive information as official dealer service manuals, offering a cost-effective alternative for accurate repairs.
Key Features
Ease Of Use: Designed for simplicity and ease of use, with step-by-step diagrams and clear instructions.
Completeness: Covers every part of the vehicle, ensuring no critical information is missed for effective maintenance and repair.
Manual Details
Coverage Areas
Systems Covered: General Information, Periodic Maintenance, Engine, Fuel and Lubrication System, Chassis, Electrical System, Servicing Information, Emission Control Information
Page Count
Estimated Page Count: Approx. 300-500 pages (typical for comprehensive factory service manuals)
Manual Type
Manual Type: Factory Service Repair Manual
Language
Language: English
Format
Format: PDF
Manual Coverage
Systems Covered
Engine: Internal engine components, top end, bottom end, valve train, piston/ring replacement, cylinder head overhaul, crankshaft, connecting rods.
Fuel System: Carburetor assembly and adjustment, fuel lines, fuel tank, fuel pump (if applicable).
Lubrication System: Oil pump, oil passages, oil filter replacement, oil change procedures, oil capacity.
Chassis: Frame, suspension (front and rear), forks, shock absorbers, steering system, wheel bearings, swingarm, chain drive, brakes (front and rear).
Electrical System: Ignition system, starter motor, battery, charging system (alternator/stator), lighting, wiring diagrams, fuses, switches, indicators.
Emission Control: Information related to emissions systems and compliance, if applicable to the model year and region.
Procedures Included
Periodic Maintenance: Oil changes, filter replacements, spark plug checks/replacement, chain adjustment, brake adjustments, tire pressure checks, general inspections.
Troubleshooting: Diagnostic procedures for common starting, running, and electrical issues.
Repair Procedures: Step-by-step instructions for disassembly, repair, and reassembly of all major components.
Technical Specifications: Torque settings for critical fasteners, fluid capacities, electrical specifications, measurement tolerances.
Diagrams: Detailed illustrations and exploded views for easy identification of parts and assembly.
Technical Depth
Depth Of Coverage: Comprehensive, covering all aspects from basic maintenance to in-depth engine and electrical system repairs, equivalent to dealer workshop standards.
Manual Specifications
File Format
File Type: PDF
Searchable Text: Likely searchable text within the PDF, enabling quick access to information.
Print Quality
Printability: Designed to be printable, allowing users to create hard copies for workshop use.
Binding Type
Binding Type: N/A (Digital PDF)
Paper Type
Paper Type: N/A (Digital PDF)
Compatibility
Operating Systems: Compatible with all versions of Windows and Mac
Requirements
Software Requirements: Adobe PDF Reader and WinZip (or equivalent unzipping software)
Features
Zoom Functionality: YES
Engine Specifications
Primary Engine
Engine Type: 4-stroke, OHC, 2-valve
Displacement: 199 cc
Bore X Stroke: 66.0 mm x 57.2 mm (typical specification)
Cooling System: Air-cooled
Performance
Horsepower: Approx. 14.5 HP @ 7,000 rpm (typical for DR200SE, actual may vary)
Torque: Approx. 16 Nm @ 6,000 rpm (typical for DR200SE, actual may vary)
Fuel System
Fuel Delivery: Carburetor (MIKUNI VM22SS or similar)
Fuel Type: Unleaded gasoline
Lubrication System
Oil Type: API SF or SG, SAE 10W-40 (verify in manual for exact specification)
Oil Capacity: Approx. 1.4 L (including oil filter, verify in manual)
Transmission
Standard
Transmission Type: 5-speed constant mesh
Clutch Type: Wet multi-plate
Features
Final Drive: Chain drive
Dimensions
Exterior
Length: Approx. 2050 mm (typical for DR200SE)
Width: Approx. 805 mm (typical for DR200SE)
Height: Approx. 1140 mm (typical for DR200SE)
Weights
Dry Weight: Approx. 114 kg (typical for DR200SE)
Fuel Tank Capacity: Approx. 6.8 L (including reserve, typical for DR200SE)
Safety Features
Ratings
Crash Test Ratings: N/A (Motorcycle, not typically rated by NHTSA/Euro NCAP)
Active Features
Braking System: Front: Disc brake; Rear: Drum brake (typical configuration)
Passive Features
Lighting: Headlight, taillight, brake light, turn signals
Technology Features
Infotainment
Infotainment System: Basic analog instrumentation (speedometer, odometer, neutral indicator, turn signal indicators).
Driver Assistance
Rider Aids: None (standard motorcycle features)
Connectivity
Connectivity Features: None
Maintenance
Service Intervals
Oil Change Interval: Every 3,000 km or 6 months, whichever comes first (verify in manual)
Air Filter Cleaning: Every 1,000 km or as needed in dusty conditions (verify in manual)
Spark Plug Replacement: Every 6,000 km or annually (verify in manual)
Chain Adjustment: Every 1,000 km or as needed (verify in manual)
Fluid Specifications
Engine Oil Specification: SAE 10W-40, API SF or SG (refer to manual for exact Suzuki recommendation)
Brake Fluid Specification: DOT 3 or DOT 4 (verify in manual)
Known Issues
Common Wear Items: Clutch plates, brake pads, sprockets, chain, tires, carburetor jets (due to age and usage).
Potential Problems: Carburetor clogging if fuel is left sitting for extended periods, chain/sprocket wear, typical for dual-sport bikes of this era.
Vehicle History
Brand Heritage
Manufacturer: Suzuki Motor Corporation
Model Evolution
Dr Series: The DR series represents Suzuki's range of dual-sport motorcycles, known for their versatility and reliability.
Production
Production Period: The DR200SE has been in production for several years, with updates and variations across model years. The 2009 model is a specific iteration.
Awards & Recognition
Recognitions
Industry Recognition: Not specifically noted for awards, but the DR200SE is recognized for its reliability and suitability for light off-road and commuting.
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