🏷️ Basic Information Identification Make: Suzuki Model: DR-Z400 Model Years Covered: 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007 Vehicle Type: Dual-Sport Motorcycle Codes Engine Code Family: DR-Z400 👋 Introduction Market Position Target Audience: DIY enthusiasts, home mechanics, professional repair shops Competitive Analysis Value Proposition: Provides factory-level information at a fraction of the cost of dealership service, empowering users to perform their own maintenance and repairs with confidence. Key Features Key Benefit 1: Instant download for immediate access to crucial repair information. Key Benefit 2: Comprehensive coverage of all major vehicle systems ensures no aspect of maintenance or repair is overlooked. 📋 Manual Details Coverage Areas Primary Coverage: Maintenance, Repair, Diagnostics, Troubleshooting, Specifications Specific Systems Covered: Engine, Fuel System, Lubrication System, Cooling System, Chassis, Electrical System, Emission Control Page Count Estimated Page Count: Varies by specific edition, typically 300-500+ pages for comprehensive factory manuals. Manual Type Manual Type: Factory Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Internal Components: Cylinder head, camshaft, cylinder, piston, crankshaft, connecting rod, valves, valve timing Fuel And Lubrication: Fuel tank, fuel lines, carburetor (e.g., Mikuni BSR36/42), fuel pump, oil system, oil pump, oil filter, oil cooler (if equipped) Cooling System: Radiator, cooling fan, fan thermoswitch, coolant temperature thermoswitch, thermostat, water pump, coolant specifications Chassis And Suspension: Front wheel, front fork (e.g., Kayaba USD), steering head bearings, rear wheel, swingarm, rear shock absorber, linkages, rear suspension adjustments Braking System: Front brake caliper, master cylinder, brake fluid specifications, brake pads, rear brake caliper, brake lines, brake discs Electrical System: Battery specifications, charging system (stator, regulator/rectifier), starter motor, ignition system (CDI, ignition timing), lighting, relays, switches, fuses, speedometer operation Emission Control: Evaporative emission control system (EVAP), canister, carburetor emission components, idle speed control, emissions test procedures Procedures Included Periodic Maintenance: Detailed maintenance schedule, air filter cleaning/replacement, spark plug inspection/replacement, valve clearance adjustment (tappet clearance), fuel line inspection, engine oil change, drive chain adjustment/lubrication, brake system inspection, tire pressure checks, spoke tensioning, steering head bearing adjustment Engine Repair: Engine removal/installation, complete engine disassembly, component inspection (e.g., wear limits for piston rings, cylinder bore), engine reassembly, torque specifications for all fasteners Chassis Repair: Front fork seal replacement, front fork oil change and level setting, steering head bearing replacement, wheel bearing service, swingarm bearing service, rear shock absorber service/replacement Electrical Diagnostics: Troubleshooting electrical faults, testing charging system output, ignition system testing, starter circuit testing, multimeter usage for diagnostics Fuel System Service: Carburetor cleaning and adjustment, jetting information, fuel pump testing, fuel filter replacement Technical Depth Diagnostic Capabilities: Advanced diagnostics including component testing, circuit analysis, and troubleshooting flowcharts Rebuild Capabilities: Complete engine and component rebuild procedures with detailed diagrams and specifications Illustrations And Diagrams: Clear, step-by-step illustrations and exploded view diagrams for all procedures 📊 Manual Specifications File Format File Format Compatibility: Compatible with all versions of Windows and Mac Print Quality Printability: Printable pages for workshop use Binding Type Binding Type Physical: Not Applicable (Digital Download) Paper Type Paper Type Physical: Not Applicable (Digital Download) Software Requirements Required Software: Adobe PDF Reader (Free) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, Single-cylinder, DOHC, 4-valve Displacement: 398 cc (24.3 cu in) Bore X Stroke: 90.0 mm x 78.5 mm (3.54 in x 3.09 in) Cooling System: Liquid-cooled Compression Ratio: 11.3:1 Performance Horsepower Approx: Approximately 35-40 HP (Varies by market and specific tuning) Torque Approx: Approximately 26-30 lb-ft (Varies by market and specific tuning) Fuel System Carburetor Type: Mikuni BSR36 (DR-Z400S/SM) or BSR42 (DR-Z400E/SM - later models) CV carburetor Fuel Capacity: Approximately 10.0 L (2.6 US gal) Lubrication System Oil Type Specification: SAE 10W-40 API SG or SH, JASO MA certified motorcycle oil Oil Capacity With Filter: Approximately 2.0 L (2.1 US qt) 🔧 Transmission Standard Transmission Type: 5-speed constant mesh Clutch Type: Wet, multi-plate Final Drive: O-ring sealed chain (e.g., 520 size) Features Gear Ratios Typical: Specific gear ratios are detailed within the manual. 📐 Dimensions Exterior Overall Length: Approximately 2,255 mm (88.8 in) Overall Width: Approximately 825 mm (32.5 in) Overall Height: Approximately 1,165 mm (45.9 in) Weights Dry Weight Approx: Approximately 116 kg (255.7 lbs) for DR-Z400S Curb Weight Approx: Approximately 132 kg (291 lbs) for DR-Z400S (with all fluids) Wheelbase: Approximately 1,460 mm (57.5 in) Ground Clearance: Approximately 300 mm (11.8 in) Seat Height: Approximately 935 mm (36.8 in) 🛡️ Safety Features Ratings Safety Ratings: As a motorcycle, safety ratings are not comparable to automobiles. Focus is on rider protection and vehicle stability. Active Features Active Safety Features: Responsive braking system (disc brakes front and rear), predictable handling, effective suspension system. Passive Features Passive Safety Features: Sturdy frame construction, rider ergonomics designed for control, protective bodywork. 💡 Technology Features Infotainment Infotainment Features: Basic LCD instrument cluster displaying speedometer, odometer, trip meter, clock, and indicator lights. No advanced infotainment systems. Driver Assistance Driver...