🏷️ Basic Information Identification Make: Suzuki Model: Grand Vitara Codes Chassis Codes: JB416, JB420 👋 Introduction Market Position Vehicle Segment: Compact SUV / Crossover Key Selling Points: Rugged styling, available 4WD, practical interior, and good value for money. Competitive Analysis Key Competitors: Honda CR-V, Toyota RAV4, Ford Escape, Nissan Xterra, Kia Sportage (during its production years). Key Features Manual Utility: Empowers owners to perform maintenance and repairs, saving on dealership costs and ensuring proper vehicle upkeep. Manual Scope: Covers a wide range of repair scenarios from routine maintenance to complex component overhauls. 📋 Manual Details Coverage Areas Manual Type: Factory Service Repair Workshop Manual Language: English Format: PDF (Downloadable) Completeness: 100% Complete and Intact 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed disassembly, inspection, repair, and assembly procedures for all engine components, including cylinder head, block, pistons, crankshaft, camshafts, valves, lubrication system, and cooling system. Engine Performance: Ignition system, fuel injection system (EFI), emission control systems, engine diagnostics, troubleshooting, and performance tuning. Transmission Manual: Removal, disassembly, inspection, repair, and installation of the manual transmission, including clutch operation and driveline components. Transmission Automatic: Detailed procedures for automatic transmission removal, disassembly, inspection, repair, and installation, including torque converter and valve body. Drivetrain And Axles: Four-wheel drive system operation, transfer case service, front and rear differential maintenance, axle shaft inspection and replacement, and driveshaft repair. Suspension And Steering: Front and rear suspension component inspection, replacement, and alignment procedures. Steering system diagnosis, power steering pump and rack repair, and wheel bearing service. Brakes: Brake system diagnosis, front and rear brake pad and rotor replacement, caliper service, brake fluid bleeding, ABS system troubleshooting, and parking brake adjustment. Electrical System: Battery, starting system, charging system (alternator), ignition system, lighting systems (headlights, taillights, interior), horn, wipers, and washers. Body And Chassis: Exterior body panel removal and installation, door mechanisms, glass replacement, interior trim removal, underbody protection, and chassis components. HVAC System: Air conditioning system servicing, refrigerant handling, heater core replacement, blower motor repair, and climate control module diagnostics. Fuel System: Fuel tank service, fuel pump replacement, fuel filter replacement, fuel line routing, and evaporative emission control (EVAP) system diagnostics. Exhaust System: Exhaust manifold, catalytic converter, muffler, and exhaust pipe inspection and replacement. Cooling System: Radiator service, thermostat replacement, water pump repair, coolant hose inspection and replacement, and cooling fan diagnostics. Safety Systems: Airbag system diagnosis and replacement, seat belt maintenance, and ABS sensor troubleshooting. Procedures Included Maintenance: Oil and filter changes, air filter replacement, spark plug replacement, coolant flushes, brake fluid replacement, transmission fluid changes, and general inspection procedures. Troubleshooting: Comprehensive diagnostic flowcharts and symptom-based troubleshooting guides for all major vehicle systems, including engine performance issues, electrical faults, and drivability concerns. Repair: Detailed, step-by-step repair procedures for all mechanical, electrical, and body components, from minor adjustments to major overhauls. Disassembly Assembly: Complete disassembly and reassembly instructions for all major vehicle components, allowing for full rebuilds. Wiring Diagrams: Detailed electrical wiring diagrams for all vehicle circuits, including engine control, body electronics, lighting, and accessories. Specifications Data: Torque specifications for all fasteners, fluid capacities, refrigerant capacities, electrical specifications, and critical component measurements. Diagnostic Codes: OBD-II diagnostic trouble codes (DTCs) with explanations and recommended diagnostic procedures. Special Tools: Identification and usage instructions for any specialized tools required for specific repair procedures. Technical Depth Depth Level: Factory-level detail suitable for professional mechanics and advanced DIY enthusiasts. Illustrations: Hundreds of detailed illustrations, diagrams, and photographs to guide the user through each procedure. Accuracy: Derived from official Suzuki factory documentation, ensuring accuracy and relevance. 📊 Manual Specifications File Format File Type: PDF Searchable: Yes (Text-based PDF allows for keyword searching) Printable: Yes (All pages are printable) Compatibility: Compatible with all PC-based Windows operating systems and Mac OS. Print Quality Quality Level: High-resolution scans ensuring clear text and sharp image reproduction. Binding Type Binding Method: Not Applicable (Digital Download) Paper Type Paper Material: Not Applicable (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code 1.6: M16A (1.6L DOHC 4-cylinder) Displacement 1.6: 1.6 Liters (1586 cc) Bore X Stroke 1.6: 78.0 mm x 83.0 mm Compression Ratio 1.6: Approximately 10.5:1 Horsepower 1.6: Approximately 103-105 hp @ 6000 rpm (varies by market and calibration) Torque 1.6: Approximately 103-106 lb-ft @ 4000 rpm (varies by market and calibration) Engine Code 2.0 Engine Code 2.0: J20A (2.0L DOHC 4-cylinder) Displacement 2.0: 2.0 Liters (1995 cc) Bore X Stroke 2.0: 85.0 mm x 88.0 mm Compression Ratio 2.0: Approximately 9.5:1 Horsepower 2.0: Approximately 135-140 hp @ 6000 rpm (varies by market and calibration) Torque 2.0: Approximately 133-136 lb-ft @ 4000 rpm (varies by market and calibration) Performance Engine Management: Electronic Fuel Injection (EFI) with Sequential Port Injection Emission Controls: Catalytic converter, Oxygen sensors, EVAP system Fuel System Fuel Type: Unleaded Gasoline Fuel Pump Type: In-tank electric 🔧 Transmission Standard Transmission Type Standard: 5-speed Manual Transmission (typically for 1.6L models)...