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Suzuki Grand Vitara New JB Series Car Workshop Manual/Repair Manual/Service Manual download

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🏷️ Basic Information Identification Make: Suzuki Model: Grand Vitara Generation Generation Code: JB Series (Second Generation) Production Years: 2005-2015 Codes Chassis Codes: JB419, JB420, JB627, JB632 👋 Introduction Market Position Segment: Compact SUV / Crossover Usp: Known for its robust build, capable four-wheel-drive system (optional), and practicality as a compact off-road-capable SUV. Competitive Analysis Competitors: Honda CR-V, Toyota RAV4, Nissan X-Trail, Ford Escape, Mitsubishi Outlander. Key Features SUV Characteristics: Higher ground clearance, available AWD, more rugged styling compared to car-based crossovers. 📋 Manual Details Coverage Areas Manual Scope: Comprehensive repair and service for the Suzuki Grand Vitara JB Series Page Count Total Pages: 2214 Manual Type Type: Workshop Manual / Repair Manual / Service Manual Language Language: English Format File Format: PDF Compatibility: Windows, macOS 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition system, cooling system, lubrication system, exhaust system, transmission (automatic and manual), transfer case, drive shafts, differentials. Chassis: Steering system (power steering, steering wheel, column), suspension system (front and rear suspension components, alignment), wheels and tires, brake system (hydraulic components, parking brake, ABS). Electrical: Battery, charging system, starting system, lighting system, instruments and gauges, body electrical (wipers, washers, door locks, windows, seats), HVAC controls, audio system, airbags. Body: Body construction, interior trim, exterior trim, doors, glass, bumpers, body panels, heating and air conditioning system components. Procedures Included Maintenance: Scheduled maintenance, lubrication, fluid changes (oil, coolant, brake fluid, transmission fluid, differential fluid), filter replacements, inspections. Repair: Detailed step-by-step repair procedures for all major components and systems, including engine overhaul, transmission service, brake caliper replacement, suspension component repair, electrical component diagnosis and replacement. Troubleshooting: Diagnostic charts, symptom analysis, fault code interpretations, step-by-step diagnostic procedures for common and uncommon issues. Technical Specifications: Torque specifications, clearances, fluid capacities, wiring diagrams, component locations, diagnostic parameters. Technical Depth Depth: Comprehensive, covering basic maintenance to full engine and transmission rebuilds, including advanced diagnostics and component-level repairs. 📊 Manual Specifications File Format PDF Quality: High-resolution, searchable PDF with clear diagrams and text. Printable: Yes, pages are designed for easy printing. Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Options: 2.0L inline-4 (J20A), 2.4L inline-4 (J24B), 3.2L V6 (N32A - primarily for North America/select markets). Performance 2.0L J20A Power: Approx. 138-140 hp @ 6000 rpm 2.0L J20A Torque: Approx. 183 Nm (135 lb-ft) @ 4000 rpm 2.4L J24B Power: Approx. 166-170 hp @ 6000 rpm 2.4L J24B Torque: Approx. 225 Nm (166 lb-ft) @ 4000 rpm 3.2L N32A Power: Approx. 230 hp @ 6200 rpm 3.2L N32A Torque: Approx. 291 Nm (215 lb-ft) @ 3400 rpm Fuel System Injection: Multi-point Fuel Injection (MPI) or Sequential Electronic Fuel Injection (SEFI) depending on engine. Fuel Type: Unleaded Gasoline (Petrol) Emissions Emission Controls: Catalytic converter, oxygen sensors, EGR (on some models). 🔧 Transmission Standard Transmission Types: 5-speed Manual, 4-speed Automatic (common for 2.0L/2.4L), 5-speed Automatic (common for 3.2L V6). Optional Drivetrain: 2WD (Rear-Wheel Drive) and 4WD (Four-Wheel Drive with available locking differentials on some models). Features Transfer Case: Center differential, some models feature a low-range gear for enhanced off-road capability. Transmission Fluid: Specific ATF type (e.g., Dexron III or equivalent for automatic, GL-4 for manual gearbox, GL-5 for differentials/transfer case) - refer to manual for exact specs. 📐 Dimensions Exterior Length: Approx. 4,145 - 4,300 mm (163.2 - 169.3 inches) depending on configuration. Width: Approx. 1,775 - 1,810 mm (69.9 - 71.3 inches). Height: Approx. 1,670 - 1,700 mm (65.7 - 66.9 inches). Wheelbase: Approx. 2,500 mm (98.4 inches). Weights Curb Weight: Approx. 1,400 - 1,700 kg (3,086 - 3,748 lbs) depending on engine and drivetrain. Gross Vehicle Weight Rating: Varies by model, typically around 2,000 - 2,200 kg. Cargo Cargo Volume: Approx. 398 - 780 liters (14.1 - 27.5 cubic feet) with rear seats up/down. 🛡️ Safety Features Ratings Crash Test Results: Varies by region and testing body (e.g., ANCAP, Euro NCAP). Generally good for its class, but specific ratings should be verified for the target market year. Active Features Braking System: Front ventilated discs, rear solid discs or drums. ABS with EBD (Electronic Brakeforce Distribution) is standard on most models. ESP (Electronic Stability Program) available on later/higher trims. Traction Control: Available on 4WD models. Passive Features Airbags: Front airbags for driver and passenger. Side and curtain airbags available on higher trims. Seat Belts: 3-point ELR seatbelts with pre-tensioners and force limiters. Child Seat Anchors: ISOFIX mounting points on rear seats. 💡 Technology Features Infotainment Audio System: Factory-installed AM/FM/CD/MP3 players with auxiliary input. Higher trims may include navigation systems and premium audio. Connectivity: Bluetooth hands-free calling and audio streaming available on later models/trims. Driver Assistance Cruise Control: Standard on most models, particularly those with automatic transmissions. Keyless Entry: Available on higher trim levels. Push Button Start: Available on higher trim levels. 🔧 Maintenance Service Intervals Oil...
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Sku: 242892
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Suzuki Grand Vitara New JB Series Car Workshop Manual/Repair Manual/Service Manual download
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
Grand Vitara
Generation
Generation Code:
JB Series (Second Generation)
Production Years:
2005-2015
Codes
Chassis Codes:
JB419, JB420, JB627, JB632
👋 Introduction
Market Position
Segment:
Compact SUV / Crossover
Usp:
Known for its robust build, capable four-wheel-drive system (optional), and practicality as a compact off-road-capable SUV.
Competitive Analysis
Competitors:
Honda CR-V, Toyota RAV4, Nissan X-Trail, Ford Escape, Mitsubishi Outlander.
Key Features
SUV Characteristics:
Higher ground clearance, available AWD, more rugged styling compared to car-based crossovers.
📋 Manual Details
Coverage Areas
Manual Scope:
Comprehensive repair and service for the Suzuki Grand Vitara JB Series
Page Count
Total Pages:
2214
Manual Type
Type:
Workshop Manual / Repair Manual / Service Manual
Language
Language:
English
Format
File Format:
PDF
Compatibility:
Windows, macOS
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel system, ignition system, cooling system, lubrication system, exhaust system, transmission (automatic and manual), transfer case, drive shafts, differentials.
Chassis:
Steering system (power steering, steering wheel, column), suspension system (front and rear suspension components, alignment), wheels and tires, brake system (hydraulic components, parking brake, ABS).
Electrical:
Battery, charging system, starting system, lighting system, instruments and gauges, body electrical (wipers, washers, door locks, windows, seats), HVAC controls, audio system, airbags.
Body:
Body construction, interior trim, exterior trim, doors, glass, bumpers, body panels, heating and air conditioning system components.
Procedures Included
Maintenance:
Scheduled maintenance, lubrication, fluid changes (oil, coolant, brake fluid, transmission fluid, differential fluid), filter replacements, inspections.
Repair:
Detailed step-by-step repair procedures for all major components and systems, including engine overhaul, transmission service, brake caliper replacement, suspension component repair, electrical component diagnosis and replacement.
Troubleshooting:
Diagnostic charts, symptom analysis, fault code interpretations, step-by-step diagnostic procedures for common and uncommon issues.
Technical Specifications:
Torque specifications, clearances, fluid capacities, wiring diagrams, component locations, diagnostic parameters.
Technical Depth
Depth:
Comprehensive, covering basic maintenance to full engine and transmission rebuilds, including advanced diagnostics and component-level repairs.
📊 Manual Specifications
File Format
PDF Quality:
High-resolution, searchable PDF with clear diagrams and text.
Printable:
Yes, pages are designed for easy printing.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Options:
2.0L inline-4 (J20A), 2.4L inline-4 (J24B), 3.2L V6 (N32A - primarily for North America/select markets).
Performance
2.0L J20A Power:
Approx. 138-140 hp @ 6000 rpm
2.0L J20A Torque:
Approx. 183 Nm (135 lb-ft) @ 4000 rpm
2.4L J24B Power:
Approx. 166-170 hp @ 6000 rpm
2.4L J24B Torque:
Approx. 225 Nm (166 lb-ft) @ 4000 rpm
3.2L N32A Power:
Approx. 230 hp @ 6200 rpm
3.2L N32A Torque:
Approx. 291 Nm (215 lb-ft) @ 3400 rpm
Fuel System
Injection:
Multi-point Fuel Injection (MPI) or Sequential Electronic Fuel Injection (SEFI) depending on engine.
Fuel Type:
Unleaded Gasoline (Petrol)
Emissions
Emission Controls:
Catalytic converter, oxygen sensors, EGR (on some models).
🔧 Transmission
Standard
Transmission Types:
5-speed Manual, 4-speed Automatic (common for 2.0L/2.4L), 5-speed Automatic (common for 3.2L V6).
Optional
Drivetrain:
2WD (Rear-Wheel Drive) and 4WD (Four-Wheel Drive with available locking differentials on some models).
Features
Transfer Case:
Center differential, some models feature a low-range gear for enhanced off-road capability.
Transmission Fluid:
Specific ATF type (e.g., Dexron III or equivalent for automatic, GL-4 for manual gearbox, GL-5 for differentials/transfer case) - refer to manual for exact specs.
📐 Dimensions
Exterior
Length:
Approx. 4,145 - 4,300 mm (163.2 - 169.3 inches) depending on configuration.
Width:
Approx. 1,775 - 1,810 mm (69.9 - 71.3 inches).
Height:
Approx. 1,670 - 1,700 mm (65.7 - 66.9 inches).
Wheelbase:
Approx. 2,500 mm (98.4 inches).
Weights
Curb Weight:
Approx. 1,400 - 1,700 kg (3,086 - 3,748 lbs) depending on engine and drivetrain.
Gross Vehicle Weight Rating:
Varies by model, typically around 2,000 - 2,200 kg.
Cargo
Cargo Volume:
Approx. 398 - 780 liters (14.1 - 27.5 cubic feet) with rear seats up/down.
🛡️ Safety Features
Ratings
Crash Test Results:
Varies by region and testing body (e.g., ANCAP, Euro NCAP). Generally good for its class, but specific ratings should be verified for the target market year.
Active Features
Braking System:
Front ventilated discs, rear solid discs or drums. ABS with EBD (Electronic Brakeforce Distribution) is standard on most models. ESP (Electronic Stability Program) available on later/higher trims.
Traction Control:
Available on 4WD models.
Passive Features
Airbags:
Front airbags for driver and passenger. Side and curtain airbags available on higher trims.
Seat Belts:
3-point ELR seatbelts with pre-tensioners and force limiters.
Child Seat Anchors:
ISOFIX mounting points on rear seats.
💡 Technology Features
Infotainment
Audio System:
Factory-installed AM/FM/CD/MP3 players with auxiliary input. Higher trims may include navigation systems and premium audio.
Connectivity:
Bluetooth hands-free calling and audio streaming available on later models/trims.
Driver Assistance
Cruise Control:
Standard on most models, particularly those with automatic transmissions.
Keyless Entry:
Available on higher trim levels.
Push Button Start:
Available on higher trim levels.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 10,000 km (6,250 miles) or 6-12 months, whichever comes first. Refer to manual for specific engine and oil type.
Air Filter Replacement:
15,000 - 30,000 km or as needed based on driving conditions.
Spark Plug Replacement:
60,000 - 100,000 km depending on spark plug type (standard vs. iridium).
Fluid Specifications
Engine Oil:
e.g., 5W-30, 10W-30 API SM/SN or ILSAC GF-4/GF-5 (check manual for exact specification and capacity).
Coolant:
Long-life silicate-free coolant (e.g., Suzuki Genuine Coolant or equivalent).
Brake Fluid:
DOT 3 or DOT 4.
Known Issues
Engine Performance:
Carbon buildup in intake manifold on some engines, potential for timing chain stretch on higher mileage units (especially 2.4L).
Suspension:
Wear in front control arm bushings, ball joints, and wheel bearings, especially if driven off-road frequently.
Electrical:
Occasional issues with power window motors, HVAC blower resistors, or instrument cluster illumination.
Transmission:
Slightly dated automatic transmissions can sometimes exhibit delayed shifts or harshness; regular fluid changes are critical.
📚 Vehicle History
Brand Heritage
Brand Focus:
Suzuki has a long history in small, capable off-road vehicles and compact SUVs (e.g., Samurai, Vitara).
Model Evolution
Previous Generation:
ET/TA/TD series Grand Vitara (1998-2005).
Next Generation:
GV Series (Third Generation, 2015-present, though often rebranded as Vitara in many markets).
Production
Manufacturing Locations:
Primarily Japan, but also assembled in various international locations (e.g., Hungary, India, Ecuador).
🏆 Awards & Recognition
Recognitions
Offroad Capability:
Frequently praised for its off-road prowess relative to its class, particularly with the 4WD system and low-range gearing.
Value Proposition:
Often recognized for offering good value for money in the compact SUV segment, combining practicality with some genuine off-road capability.
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