Suzuki Sierra Holden Drover QB Series Workshop Manual
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🏷️ Basic Information Identification Make: Suzuki Model: Sierra Rebadged As: Holden Drover Codes Chassis Code: SJ Engine Codes: F10A, G13A, G13B (depending on specific variant and market) Generation Series: QB Series Applicable Years Note: Manual is suitable for other years of manufacture within the generation. 👋 Introduction Market Position Vehicle Segment: Compact SUV / Off-roader Key Attributes: Rugged, off-road capable, compact size, simple mechanicals, affordable. Competitive Analysis Key Competitors: Jeep Wrangler (smaller variants), Daihatsu Feroza, Toyota Hilux Surf (early models), Mitsubishi Pajero (early models). Key Features Off Road Features: Part-time four-wheel drive, high and low range transfer case, solid axles (typically), short wheelbase for maneuverability. 📋 Manual Details Coverage Areas Systems Covered: General Information, Maintenance, Engine Mechanical, Engine Lubrication & Cooling Systems, Engine Fuel & Emission Control System, Accelerator Control, Fuel and Exhaust Systems, Clutch, Manual Transmission, Automatic Transmission, Propeller Shaft & Differential Carrier, Front Axle, Rear Axle, Front Suspension, Rear Suspension, Brake System, Steering System, Restraint System, Body and Trim, Heater, Air Conditioner, Electrical System, ETC Page Count Estimated Page Count: Comprehensive, likely several hundred pages given the breadth of systems covered. Manual Type Manual Type: Factory Service Manual (FSM) / Workshop Manual Language Language: English Format Format: PDF Download (within a RAR archive) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, lubrication, cooling, fuel, emission control, accelerator control, exhaust, clutch, manual and automatic transmissions, propeller shaft, differential carrier. Chassis And Suspension: Front axle, rear axle, front suspension, rear suspension, brake system, steering system. Body And Comfort: Restraint system, body and trim, heater, air conditioner. Electrical: Complete electrical system, including wiring diagrams. Steering And Suspension Details: Front and rear suspension components, steering gear, steering linkage, wheel alignment specifications. Body Repair: Includes procedures for body panel removal/installation, dent repair, rust prevention, and potentially interior trim removal/installation. Procedures Included Maintenance Procedures: Routine maintenance, fluid changes, filter replacements, inspections. Diagnostic Procedures: Troubleshooting guides, symptom-based diagnostics, fault code interpretation (if applicable to the era). Repair Procedures: Detailed step-by-step instructions for component removal, installation, and adjustment for all covered systems. Technical Data And Specifications: Torque specifications, clearances, fluid capacities, timing settings, diagnostic values. Engine Rebuild Procedures: Detailed procedures for cylinder head removal/installation, piston and connecting rod service, crankshaft service, camshaft service, timing belt/chain replacement. Transmission Overhaul: Instructions for manual and automatic transmission disassembly, inspection, repair, and reassembly. Technical Depth Depth Of Coverage: Comprehensive, suitable for dealership technicians, covering everything from basic maintenance to major overhauls and detailed diagnostics. Electrical Diagnostics: Comprehensive wiring diagrams, component locations, testing procedures for starting, charging, ignition, lighting, and accessory circuits. 📊 Manual Specifications File Format File Format: RAR archive containing PDF files. Required Software: WinRAR or compatible archive extraction software. Print Quality Print Quality: Assumed to be high, as it's a scanned FSM, often with clear diagrams. Binding Type Binding Type: N/A (Digital PDF download) Paper Type Paper Type: N/A (Digital PDF download) ⚙️ Engine Specifications Primary Engine Engine Family: Suzuki G-engine series (most common for the later QB series) Common Engine Options: 1.0L (F10A), 1.3L (G13A, G13B) Performance Typical Horsepower Range: Approx. 50-70 HP (depending on engine variant and tuning) Typical Torque Range: Approx. 70-90 lb-ft (depending on engine variant) Fuel System Fuel Delivery: Carbureted (earlier models) or Fuel Injection (later models) Fuel Type: Unleaded Gasoline Emission Controls: Includes information on catalytic converters, EGR systems, and charcoal canisters for emission control. Engine Mechanical Bore Stroke Typical: e.g., for G13B: 74.0 mm x 77.5 mm Compression Ratio Typical: e.g., for G13B: 8.5:1 or 9.4:1 (depending on variant) 🔧 Transmission Standard Transmission Type: 4-speed or 5-speed Manual Transmission Optional Transmission Type: 3-speed Automatic Transmission (less common) Features Drivetrain: Part-time 4WD with High/Low range transfer case 📐 Dimensions Exterior Body Styles: Soft-top convertible, hardtop wagon, pickup truck Wheelbase: Approx. 2030 mm (80 inches) for most SWB models Weights Curb Weight: Approx. 850-1000 kg (1874-2205 lbs) depending on configuration 🛡️ Safety Features Ratings Safety Features Era: Basic safety features for its era; likely lacked advanced driver-assistance systems. Focus on structural integrity and driver control. Passive Features Passive Safety: Seat belts, basic interior padding, potentially reinforced cabin structure. 💡 Technology Features Infotainment Infotainment System Era: Basic for its time. Likely included an AM/FM radio, with cassette player as an option. Speakers often in the dash or doors. Driver Assistance Driver Assistance Features: Very limited to non-existent. Focus was on mechanical capability rather than electronic aids. Connectivity Connectivity Features: None. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 3,000-5,000 miles (5,000-8,000 km) or 6 months, whichever comes first. Transmission Fluid Interval: Manual: Check condition and level periodically. Automatic: Typically every 30,000-60,000 miles (50,000-100,000 km) or as per manual. Fluid Specifications Engine Oil Specification: API SG or higher, SAE 10W-30 or 10W-40 (refer to manual for exact viscosity based on climate). Coolant Type: Ethylene glycol-based antifreeze/coolant, typically a 50/50 mix with distilled water. Brake...
Detailed procedures for cylinder head removal/installation, piston and connecting rod service, crankshaft service, camshaft service, timing belt/chain replacement.
Transmission Overhaul:
Instructions for manual and automatic transmission disassembly, inspection, repair, and reassembly.
Technical Depth
Depth Of Coverage:
Comprehensive, suitable for dealership technicians, covering everything from basic maintenance to major overhauls and detailed diagnostics.
Electrical Diagnostics:
Comprehensive wiring diagrams, component locations, testing procedures for starting, charging, ignition, lighting, and accessory circuits.
📊 Manual Specifications
File Format
File Format:
RAR archive containing PDF files.
Required Software:
WinRAR or compatible archive extraction software.
Print Quality
Print Quality:
Assumed to be high, as it's a scanned FSM, often with clear diagrams.
Binding Type
Binding Type:
N/A (Digital PDF download)
Paper Type
Paper Type:
N/A (Digital PDF download)
⚙️ Engine Specifications
Primary Engine
Engine Family:
Suzuki G-engine series (most common for the later QB series)
Common Engine Options:
1.0L (F10A), 1.3L (G13A, G13B)
Performance
Typical Horsepower Range:
Approx. 50-70 HP (depending on engine variant and tuning)
Typical Torque Range:
Approx. 70-90 lb-ft (depending on engine variant)
Fuel System
Fuel Delivery:
Carbureted (earlier models) or Fuel Injection (later models)
Fuel Type:
Unleaded Gasoline
Emission Controls:
Includes information on catalytic converters, EGR systems, and charcoal canisters for emission control.
Engine Mechanical
Bore Stroke Typical:
e.g., for G13B: 74.0 mm x 77.5 mm
Compression Ratio Typical:
e.g., for G13B: 8.5:1 or 9.4:1 (depending on variant)
🔧 Transmission
Standard
Transmission Type:
4-speed or 5-speed Manual Transmission
Optional
Transmission Type:
3-speed Automatic Transmission (less common)
Features
Drivetrain:
Part-time 4WD with High/Low range transfer case
📐 Dimensions
Exterior
Body Styles:
Soft-top convertible, hardtop wagon, pickup truck
Wheelbase:
Approx. 2030 mm (80 inches) for most SWB models
Weights
Curb Weight:
Approx. 850-1000 kg (1874-2205 lbs) depending on configuration
🛡️ Safety Features
Ratings
Safety Features Era:
Basic safety features for its era; likely lacked advanced driver-assistance systems. Focus on structural integrity and driver control.
Basic for its time. Likely included an AM/FM radio, with cassette player as an option. Speakers often in the dash or doors.
Driver Assistance
Driver Assistance Features:
Very limited to non-existent. Focus was on mechanical capability rather than electronic aids.
Connectivity
Connectivity Features:
None.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 miles (5,000-8,000 km) or 6 months, whichever comes first.
Transmission Fluid Interval:
Manual: Check condition and level periodically. Automatic: Typically every 30,000-60,000 miles (50,000-100,000 km) or as per manual.
Fluid Specifications
Engine Oil Specification:
API SG or higher, SAE 10W-30 or 10W-40 (refer to manual for exact viscosity based on climate).
Coolant Type:
Ethylene glycol-based antifreeze/coolant, typically a 50/50 mix with distilled water.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Transmission Fluid Manual:
API GL-4, SAE 75W-90 or 80W-90 gear oil.
Transmission Fluid Automatic:
Dexron III or equivalent automatic transmission fluid (ATF).
Transfer Case Fluid:
API GL-4, SAE 75W-90 or 80W-90 gear oil.
Differential Fluid:
API GL-5, SAE 80W-90 or 85W-140 gear oil.
Known Issues
Common Issues:
Rust (especially on chassis and body panels), clutch wear, ignition system components (distributor, coil), carburetor tuning (on older models), suspension bushings, differential seals.
4Wd System Maintenance:
Regular inspection and lubrication of U-joints and driveshafts, checking transfer case and axle fluid levels.
📚 Vehicle History
Brand Heritage
Suzuki Off Road Legacy:
Suzuki has a long-standing reputation for producing capable and durable small off-road vehicles.
Model Evolution
Jimny Lineage:
The Suzuki Sierra is a direct ancestor of the modern Suzuki Jimny, sharing a similar philosophy of compact, rugged capability.
Production
Production Period General:
The Suzuki SJ/Sierra series was produced globally from the late 1970s through the 1990s, with various generations and updates.
🏆 Awards & Recognition
Recognitions
Off Road Capability Recognition:
Widely recognized for its go-anywhere attitude and capability, especially within its class and price point during its production run.