Suzuki King Quad LT-A450XK8 2008 Workshop Service Manual
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🏷️ Basic Information Identification Make: Suzuki Model: KingQuad LT-A450X Year: 2008 Model Code: LT-A450XK8 Vehicle Type: ATV (All-Terrain Vehicle) Category: Sport/Utility ATV 👋 Introduction Market Position Positioning: The Suzuki KingQuad LT-A450X was positioned as a capable and versatile sport/utility ATV, offering a blend of performance for recreational riding and utility features for farm or work tasks. Competitive Analysis Competitors: Competed with models from Yamaha (Grizzly), Polaris (Sportsman), Can-Am (Outlander/Renegade), and Honda (Rancher/Foreman). Key Features Engine Type: Liquid-cooled, 4-stroke, DOHC, single-cylinder engine. Transmission Type: Automatic QuadMatic CVT with engine braking. Drivetrain Selection: Selectable 2WD/4WD with differential lock. Suspension Setup: Independent front and rear suspension for improved ride and handling. Braking System: Front and rear disc brakes. Instrumentation: Multi-function LCD meter with various indicators. 📋 Manual Details Coverage Areas Primary Coverage: Suzuki KingQuad LT-A450XK8 2008 Page Count Total Pages: 529 Manual Type Type: Workshop Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Full overhaul, diagnosis, disassembly, assembly, inspection Engine Fuel System: Fuel injection system, throttle body, fuel pump, injectors Engine Lubrication: Oil pump, oil passages, oil filter Engine Cooling: Radiator, fan, thermostat, coolant passages Transmission: Automatic transmission (CVT), gear cases, internal components, operation Drivetrain: Shafts, driveshafts, differential, wheel hubs, CV joints Electrical System: Ignition system, charging system, starting system, lighting, wiring diagrams Electronic Control: ECU, sensors, actuators, diagnostic codes Suspension: Front and rear suspension, shocks, control arms, bushings Brakes: Brake system, calipers, discs, master cylinder, hydraulic lines, bleeding procedures Steering: Steering column, tie rods, steering linkage, power steering system (if applicable) Frame Chassis: Frame inspection, welding, component mounting Bodywork: Plastics, body panels, seat, handlebars, fenders Wheels Tires: Tire pressure, wheel removal/installation, bearing maintenance Procedures Included Routine Maintenance: Oil changes, filter replacements, lubrication, inspections Troubleshooting: Diagnostic procedures for all systems, fault codes Repair Overhaul: Complete disassembly and reassembly instructions for all major components Engine Rebuild: Piston, ring, cylinder, valve train, crankshaft, connecting rod procedures Transmission Repair: CVT belt inspection, clutch inspection, gear case overhaul Electrical Diagnostics: Fault finding for starting, charging, ignition, and accessories Brake System Service: Pad replacement, caliper service, bleeding, line inspection Suspension Adjustment: Shock absorber adjustment, bushing replacement Torque Specifications: Torque values for all critical fasteners Special Tools: Identification and usage of specialized tools Technical Depth Depth: Comprehensive, suitable for professional technicians and experienced DIY mechanics Assumed Knowledge: Assumes technician is fully conversant with general mechanical and electrical principles 📊 Manual Specifications File Format File Type: PDF Searchable: Likely searchable text within PDF Printable: Typically printable Print Quality Quality: Digital (Quality depends on original source scan) Binding Type Binding: Not Applicable (PDF Download) Paper Type Paper: Not Applicable (PDF Download) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, DOHC, liquid-cooled, 4-valve, single-cylinder Displacement: 449 cc Bore X Stroke: 94.0 mm x 64.0 mm Compression Ratio: 9.3:1 Fuel Delivery: Fuel Injection (Suzuki PGM-FI) Ignition System: Electronic ignition (CDI) Starter System: Electric starter Performance Estimated Horsepower: Approximately 30-33 HP (exact figure may vary) Estimated Torque: Approximately 28-30 lb-ft (exact figure may vary) Fuel System Fuel Type: Unleaded gasoline Fuel Tank Capacity: 4.4 US gal (16.5 L) 🔧 Transmission Standard Transmission Type: Automatic (CVT - Continuously Variable Transmission) with engine braking Gear Selection: Hi, Lo, Neutral, Reverse, Park Features Clutch Type: Wet, multi-plate Fluid Specification Transmission Oil Type: SAE 10W-40 API SG Fluid Capacity Transmission Oil Capacity: 2.5 L (with filter change) 📐 Dimensions Exterior Overall Length: 82.7 in (2100 mm) Overall Width: 46.5 in (1180 mm) Overall Height: 48.2 in (1225 mm) Wheelbase: 50.6 in (1285 mm) Ground Clearance: 10.2 in (260 mm) Weights Curb Weight: 604 lbs (274 kg) Cargo Front Rack Capacity: 44 lbs (20 kg) Rear Rack Capacity: 176 lbs (80 kg) Dimensions Towing Capacity: 64.9 lbs (29.4 kg) - tongue weight / 1,000 lbs (454 kg) - trailer weight Wheels Tires Front Tire Size: AT25 x 8-12 Rear Tire Size: AT25 x 10-12 Wheel Bolt Pattern: 4 x 110 mm 🛡️ Safety Features Ratings Safety Certification: ATVs are designed for trained riders. Always wear a helmet, eye protection, and protective clothing. Active Features Braking System: Hydraulic disc brakes front and rear for strong stopping power. Engine Braking: Integrated engine braking through the CVT for controlled descents. 4Wd System: Lockable front differential for maximum traction in challenging terrain. Passive Features Ergonomics: Comfortable seating and handlebar position designed for rider control and comfort. Lighting: Dual 35W headlights and 70W auxiliary light for improved visibility. 💡 Technology Features Infotainment Instrument Cluster: Multi-function LCD meter: speedometer, odometer, trip meter, clock, fuel gauge, 2WD/4WD indicator, reverse indicator, engine warning lamp, oil level warning lamp, transmission indicator (H, L, N, R, P). Driver Assistance Engine Braking: Standard feature via CVT. Connectivity Diagnostic Ports: Features diagnostic capabilities through ECU for fault code retrieval. 🔧 Maintenance Service Intervals Engine Oil Change: Every 1000 km or 6 months, whichever...
The Suzuki KingQuad LT-A450X was positioned as a capable and versatile sport/utility ATV, offering a blend of performance for recreational riding and utility features for farm or work tasks.
Competitive Analysis
Competitors:
Competed with models from Yamaha (Grizzly), Polaris (Sportsman), Can-Am (Outlander/Renegade), and Honda (Rancher/Foreman).
Features diagnostic capabilities through ECU for fault code retrieval.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 1000 km or 6 months, whichever comes first.
Oil Filter Replacement:
Every 1000 km or 6 months.
Air Filter Cleaning:
Every 500 km or 3 months (more frequently in dusty conditions).
Spark Plug Inspection:
Every 1000 km or 6 months.
Valve Clearance Check:
Every 2000 km or 12 months.
Fluid Specifications
Engine Oil:
SAE 10W-40 API SG
Coolant:
Suzuki Super Long Life Coolant (SLLC) or equivalent ethylene glycol based coolant
Brake Fluid:
DOT 4
Gear Oil:
SAE 80 API GL-5 (for differential and final drive)
Known Issues
Cv Boot Wear:
Early wear on CV joint boots can occur due to exposure to elements; regular inspection and replacement are recommended.
Fuel Injector Clogging:
Potential for fuel injector clogging if fuel quality is poor or if debris enters the fuel system; use of fuel additives can help.
Electrical Connector Corrosion:
In wet or humid environments, electrical connectors can be susceptible to corrosion, leading to intermittent issues; thorough inspection and dielectric grease application are beneficial.
Suzuki has a long and successful history in powersports, particularly with its KingQuad line of ATVs, known for their reliability and performance.
Model Evolution
Kingquad Line:
The LT-A450X represented a significant update to Suzuki's ATV offerings, incorporating fuel injection and an independent rear suspension, building on the legacy of earlier KingQuad models.
Production
Manufacturing Location:
Primarily manufactured in Japan by Suzuki Motor Corporation.
🏆 Awards & Recognition
Recognitions
Industry Reputation:
The KingQuad line generally received positive reviews for its robust build quality, reliable engine, and capable suspension, establishing Suzuki as a strong contender in the ATV market.
Ratings
Review Highlights:
Often praised for its comfortable ride, smooth power delivery, and user-friendly 2WD/4WD system.