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Suzuki KingQuad 450 2007-2009 Workshop Repair Service Manual

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The KingQuad 450, model code LTA450X, represents the First Generation of this capable All-Terrain Vehicle, produced for the model years 2007, 2008, and 2009. Engineered as a high-performance utility ATV, it is designed to meet the demands of enthusiasts, farmers, ranchers, and recreational riders seeking robust off-road performance. Key features include a liquid-cooled, 4-stroke, 439 cc single-cylinder engine, selectable 4WD with a locking front differential, and an independent front suspension paired with a swingarm rear suspension. The KingQuad 450 is celebrated for its blend of utility and sporty handling, making it a reliable choice for challenging terrains and demanding tasks. This comprehensive workshop repair service manual, written in English, provides detailed guidance for the maintenance and repair of all KingQuad 450 models. It covers essential systems including the engine, transmission, electrical components, chassis, brakes, and bodywork. Within its approximately 500-700 pages, you will find step-by-step repair instructions, diagnostic procedures, troubleshooting guides, and crucial technical specifications such as torque values and fluid capacities. This manual is an indispensable resource for owners and technicians aiming to ensure the longevity, optimal performance, and safe operation of their KingQuad 450. 🏷️ Basic Information Identification Make: Suzuki Model: KingQuad 450 Model Code: LTA450X Generation Generation Name: First Generation Codes Vin Code: 18th digit indicates model year 👋 Introduction Market Position Segment: High-performance utility ATV (All-Terrain Vehicle) Target Audience: Enthusiasts, farmers, ranchers, recreational riders requiring robust and reliable off-road capability. Competitive Analysis Key Competitors: Yamaha Kodiak/Grizzly, Honda Foreman/Rancher, Polaris Sportsman. Key Features Performance Orientation: Designed for a balance of utility and sporty performance, offering capable trail riding and work capabilities. Drivetrain: Selectable 4WD with locking front differential. Engine Type: Liquid-cooled, SOHC, four-valve, single-cylinder engine. Suspension: Independent front suspension and swingarm rear suspension. 📋 Manual Details Coverage Areas Applicable Years: 2007, 2008, 2009 Model Variants Covered: All KingQuad 450 models (specific trim levels implied by 'All Models') Page Count Estimated Page Count: Approximately 500-700 pages (typical for comprehensive workshop manuals) Manual Type Manual Type: Workshop Repair Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, tuning, lubrication, cooling system, fuel system (carburetion), exhaust system. Transmission: Automatic transmission (CVT), gearbox, clutch, drive shafts, differentials (front and rear). Electrical: Ignition system, charging system (alternator, battery), lighting, starter system, wiring diagrams, ECU diagnostics, sensors. Chassis: Frame, suspension (front and rear), steering, wheels, tires. Brakes: Hydraulic brake system (front and rear discs), master cylinders, calipers, brake lines, fluid replacement and bleeding procedures. Bodywork: Body panels, plastics, seat, fenders, racks, trim. Fuel System: Fuel tank, fuel pump, fuel lines, carburetor (specific model) adjustment and cleaning. Procedures Included Maintenance: Scheduled maintenance (oil changes, filter replacements, spark plugs, valve adjustments), lubrication points, inspections. Troubleshooting: Diagnostic procedures for common problems, symptom-based troubleshooting guides, fault code interpretation (if applicable). Repair: Step-by-step instructions for disassembly, repair, and reassembly of all major components and systems. Technical Specifications: Torque specifications, clearances, fluid capacities, electrical component values, engine timings. Technical Depth Depth: Comprehensive, covering basic to advanced repair and diagnostic procedures. Suitable for professional technicians and experienced DIY enthusiasts. 📊 Manual Specifications File Format File Type: PDF Searchable: Likely searchable text content within the PDF Print Quality Image Resolution: High resolution for clear diagrams and images Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, DOHC, 4-valve, single-cylinder Engine Displacement: 439 cc Bore X Stroke: 92.0 mm x 81.0 mm Cooling System: Liquid-cooled Ignition System: Electronic ignition (CDI) Starter System: Electric starter Performance Horsepower Estimated: Approximately 30-35 HP (at crank) Torque Estimated: Approximately 25-30 lb-ft (at crank) Fuel System Fuel Delivery: Carburetor (Mikuni BSR36) Fuel Type: Unleaded gasoline Fuel Tank Capacity: 4.6 US gallons (17.5 L) 🔧 Transmission Standard Transmission Type: Automatic (CVT - Continuously Variable Transmission) with engine braking Drive Modes: 2WD / 4WD (selectable), Locking Front Differential Optional Optional Transmission: N/A (CVT standard on all models) Features Gear Reduction: High and Low range Final Drive: Shaft drive (front and rear) 📐 Dimensions Exterior Overall Length: 84.1 in (2135 mm) Overall Width: 48.8 in (1240 mm) Overall Height: 47.0 in (1195 mm) Wheelbase: 50.6 in (1285 mm) Ground Clearance: 10.0 in (255 mm) Cargo Front Rack Capacity: 33 lbs (15 kg) Rear Rack Capacity: 66 lbs (30 kg) Weights Dry Weight Estimated: 600 lbs (272 kg) Curb Weight Estimated: 640-650 lbs (290-295 kg) Towing Capacity: 1000 lbs (454 kg) Payload Capacity Estimated: 330 lbs (150 kg) 🛡️ Safety Features Ratings Atv Safety Standards: Meets ANSI standards for recreational ATVs (as applicable at the time). Active Features Braking System: Front and rear hydraulic disc brakes with parking brake mechanism. Engine Braking: CVT provides engine braking for downhill control. 4Wd Lock: Locking front differential for enhanced traction in difficult terrain. Passive Features Lighting: Dual 30W headlights, 8W taillight/brake light. Ergonomics:...
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Sku: 90265
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Suzuki KingQuad 450 2007-2009 Workshop Repair Service ManualSuzuki KingQuad 450 2007-2009 Workshop Repair Service ManualSuzuki KingQuad 450 2007-2009 Workshop Repair Service ManualSuzuki KingQuad 450 2007-2009 Workshop Repair Service Manual
The KingQuad 450, model code LTA450X, represents the First Generation of this capable All-Terrain Vehicle, produced for the model years 2007, 2008, and 2009. Engineered as a high-performance utility ATV, it is designed to meet the demands of enthusiasts, farmers, ranchers, and recreational riders seeking robust off-road performance. Key features include a liquid-cooled, 4-stroke, 439 cc single-cylinder engine, selectable 4WD with a locking front differential, and an independent front suspension paired with a swingarm rear suspension. The KingQuad 450 is celebrated for its blend of utility and sporty handling, making it a reliable choice for challenging terrains and demanding tasks. This comprehensive workshop repair service manual, written in English, provides detailed guidance for the maintenance and repair of all KingQuad 450 models. It covers essential systems including the engine, transmission, electrical components, chassis, brakes, and bodywork. Within its approximately 500-700 pages, you will find step-by-step repair instructions, diagnostic procedures, troubleshooting guides, and crucial technical specifications such as torque values and fluid capacities. This manual is an indispensable resource for owners and technicians aiming to ensure the longevity, optimal performance, and safe operation of their KingQuad 450.
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
KingQuad 450
Model Code:
LTA450X
Generation
Generation Name:
First Generation
Codes
Vin Code:
18th digit indicates model year
👋 Introduction
Market Position
Segment:
High-performance utility ATV (All-Terrain Vehicle)
Target Audience:
Enthusiasts, farmers, ranchers, recreational riders requiring robust and reliable off-road capability.
Competitive Analysis
Key Competitors:
Yamaha Kodiak/Grizzly, Honda Foreman/Rancher, Polaris Sportsman.
Key Features
Performance Orientation:
Designed for a balance of utility and sporty performance, offering capable trail riding and work capabilities.
Drivetrain:
Selectable 4WD with locking front differential.
Engine Type:
Liquid-cooled, SOHC, four-valve, single-cylinder engine.
Suspension:
Independent front suspension and swingarm rear suspension.
📋 Manual Details
Coverage Areas
Applicable Years:
2007, 2008, 2009
Model Variants Covered:
All KingQuad 450 models (specific trim levels implied by 'All Models')
Page Count
Estimated Page Count:
Approximately 500-700 pages (typical for comprehensive workshop manuals)
Manual Type
Manual Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, tuning, lubrication, cooling system, fuel system (carburetion), exhaust system.
Transmission:
Automatic transmission (CVT), gearbox, clutch, drive shafts, differentials (front and rear).
Electrical:
Ignition system, charging system (alternator, battery), lighting, starter system, wiring diagrams, ECU diagnostics, sensors.
Chassis:
Frame, suspension (front and rear), steering, wheels, tires.
Brakes:
Hydraulic brake system (front and rear discs), master cylinders, calipers, brake lines, fluid replacement and bleeding procedures.
Bodywork:
Body panels, plastics, seat, fenders, racks, trim.
Fuel System:
Fuel tank, fuel pump, fuel lines, carburetor (specific model) adjustment and cleaning.
Procedures Included
Maintenance:
Scheduled maintenance (oil changes, filter replacements, spark plugs, valve adjustments), lubrication points, inspections.
Troubleshooting:
Diagnostic procedures for common problems, symptom-based troubleshooting guides, fault code interpretation (if applicable).
Repair:
Step-by-step instructions for disassembly, repair, and reassembly of all major components and systems.
Technical Specifications:
Torque specifications, clearances, fluid capacities, electrical component values, engine timings.
Technical Depth
Depth:
Comprehensive, covering basic to advanced repair and diagnostic procedures. Suitable for professional technicians and experienced DIY enthusiasts.
📊 Manual Specifications
File Format
File Type:
PDF
Searchable:
Likely searchable text content within the PDF
Print Quality
Image Resolution:
High resolution for clear diagrams and images
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, DOHC, 4-valve, single-cylinder
Engine Displacement:
439 cc
Bore X Stroke:
92.0 mm x 81.0 mm
Cooling System:
Liquid-cooled
Ignition System:
Electronic ignition (CDI)
Starter System:
Electric starter
Performance
Horsepower Estimated:
Approximately 30-35 HP (at crank)
Torque Estimated:
Approximately 25-30 lb-ft (at crank)
Fuel System
Fuel Delivery:
Carburetor (Mikuni BSR36)
Fuel Type:
Unleaded gasoline
Fuel Tank Capacity:
4.6 US gallons (17.5 L)
🔧 Transmission
Standard
Transmission Type:
Automatic (CVT - Continuously Variable Transmission) with engine braking
Drive Modes:
2WD / 4WD (selectable), Locking Front Differential
Optional
Optional Transmission:
N/A (CVT standard on all models)
Features
Gear Reduction:
High and Low range
Final Drive:
Shaft drive (front and rear)
📐 Dimensions
Exterior
Overall Length:
84.1 in (2135 mm)
Overall Width:
48.8 in (1240 mm)
Overall Height:
47.0 in (1195 mm)
Wheelbase:
50.6 in (1285 mm)
Ground Clearance:
10.0 in (255 mm)
Cargo
Front Rack Capacity:
33 lbs (15 kg)
Rear Rack Capacity:
66 lbs (30 kg)
Weights
Dry Weight Estimated:
600 lbs (272 kg)
Curb Weight Estimated:
640-650 lbs (290-295 kg)
Towing Capacity:
1000 lbs (454 kg)
Payload Capacity Estimated:
330 lbs (150 kg)
🛡️ Safety Features
Ratings
Atv Safety Standards:
Meets ANSI standards for recreational ATVs (as applicable at the time).
Active Features
Braking System:
Front and rear hydraulic disc brakes with parking brake mechanism.
Engine Braking:
CVT provides engine braking for downhill control.
4Wd Lock:
Locking front differential for enhanced traction in difficult terrain.
Passive Features
Lighting:
Dual 30W headlights, 8W taillight/brake light.
Ergonomics:
Grip heater and thumb throttle are often standard or common options, contributing to rider comfort and control.
💡 Technology Features
Infotainment
Infotainment System:
N/A (Utility ATV - basic instrumentation only)
Instrumentation:
Digital LCD multi-function display including speedometer, odometer, trip meter, clock, fuel gauge, 4WD indicator, neutral/reverse indicator, oil pressure indicator, engine temp indicator, and parking brake indicator.
Driver Assistance
Traction Control:
N/A
Electronic Power Steering:
N/A (Mechanical steering system)
Connectivity
Connectivity Features:
N/A
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 1000 miles or 6 months (refer to manual for exact Suzuki specifications).
Air Filter Cleaning:
Every 500 miles or monthly; replace as needed.
Spark Plug Replacement:
Typically every 3000-5000 miles or as recommended by plug manufacturer.
Valve Clearance Adjustment:
Every 2000 miles or annually (critical for optimal performance).
Fluid Specifications
Engine Oil Type:
SAE 10W-40 API SE, SF or SG (or Suzuki's recommended equivalent, e.g., Suzuki Performance Oil).
Engine Oil Capacity:
Approximately 2.2 US quarts (2.1 L) with filter change.
Coolant Type:
Permanent type antifreeze (50% solution with distilled water).
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid.
Gear Oil Type:
Hypoid gear oil SAE 80W-90 API GL-5 (for differentials).
Known Issues
Cvt Belt Wear:
CVT belts can wear over time, especially with aggressive riding, leading to reduced acceleration and potential slippage. Regular inspection and replacement as per manual recommendations are crucial.
Carburetor Tuning:
Carburetors can sometimes require adjustments due to altitude changes, fuel variations, or wear. The manual will detail proper cleaning and adjustment procedures.
Electrical Connector Corrosion:
In wet or muddy conditions, electrical connectors can be susceptible to corrosion, leading to intermittent issues. The manual provides guidance on checking and protecting these connections.
📚 Vehicle History
Brand Heritage
Suzuki Atv Legacy:
Suzuki has a long-standing reputation for robust and reliable ATVs, with the KingQuad line being a flagship offering.
Model Evolution
Kingquad Lineage:
The KingQuad 450 succeeded earlier models and laid the groundwork for subsequent KingQuad generations, emphasizing a balance of power, handling, and utility.
Production
Manufacturing Location:
Typically manufactured in Japan or North America by Suzuki.
Model Years Produced:
2007-2009 (as per manual coverage, likely continued with updates).
🏆 Awards & Recognition
Recognitions
Atv Industry Accolades:
While specific awards for the 2007-2009 KingQuad 450 are not widely publicized as distinct entities, the KingQuad line consistently received positive reviews for its robust engineering, reliable performance, and value in the utility ATV market.
Ratings
Consumer Reviews:
Generally well-regarded by owners for its durability and capability in a variety of off-road conditions.
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