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Suzuki Liana (Aerio) RH413 RH416 2001 2002 2003 2004 2005 2006 2007 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Suzuki Model: Liana (Aerio) Chassis Codes: RH413, RH416 Model Years Covered: 2001, 2002, 2003, 2004, 2005, 2006, 2007 👋 Introduction Market Position Segment: Compact/Subcompact Car Target Audience: Suzuki Liana/Aerio owners, DIY mechanics, independent repair shops Competitive Analysis Competitors: Toyota Yaris/Echo, Honda Fit/Civic (early models), Nissan Versa/Tiida, Mazda3 (early models) Key Features Value Proposition: Enables owners to perform maintenance and repairs themselves, saving significant costs and empowering them with technical knowledge. Manual Advantage: Original factory information, comprehensive coverage, detailed illustrations, and troubleshooting guidance. 📋 Manual Details Coverage Areas Regions Covered: Global (specific to RH413/RH416 variants) Body Styles Covered: Sedan, Hatchback (likely, based on model codes) Page Count Estimated Page Count: Comprehensive (exact count not specified, but described as 100% complete) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine Overhaul & Rebuilding, Engine Performance, Firing Orders, Timing Belt Service Procedures, Serpentine Belt Routings With Diagrams Engine Electrical: Wiring Diagrams, Computer Diagnostic Codes, Computer Diagnostic Trouble Tree Charts Drivetrain: Transmission Removal & Installation, Transmission In Car Servicing, U-Joint AND CV-Joint Service Procedures Brakes: Brakes, Brake Servicing Producers, Complete Torques SPECIFICS Suspension Steering: Front End & Alignment Procedures & SPECIFICS, Suspension Climate Control: Air Conditioning & Capacities Body And Interior: Sunroofs (likely applicable to models equipped) Diagnostics Troubleshooting: Trouble Codes, Troubleshooting & Diagnostics Procedures Included Maintenance: Factory Maintenance Schedules & Charts, Fluid Capacities, Filter Part Numbers (implied by coverage) Repair: Step-by-step instruction, illustrated repair procedures Restoration: Rebuild, Refurbish, Restore Technical Depth Depth: Comprehensive (covers everything from basic maintenance to complete rebuilds, includes factory-level diagnostics and repair information) 📊 Manual Specifications File Format File Type: PDF Searchability: Likely searchable text-based PDF (implied by 'detailed file' and 'step-by-step instructions') Print Quality Quality Description: High quality, illustrated with clear step-by-step instructions and diagrams Binding Type Binding: Not Applicable (Digital Download) Paper Type Paper: Not Applicable (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Codes: M13A (RH413), M16A (RH416) Engine Type Rh413: 1.3L Inline-4 DOHC Engine Type Rh416: 1.6L Inline-4 DOHC Performance Horsepower Rh413: Approx. 85-90 PS (varies by market and tune) Torque Rh413: Approx. 115-120 Nm (varies by market and tune) Horsepower Rh416: Approx. 100-107 PS (varies by market and tune) Torque Rh416: Approx. 140-145 Nm (varies by market and tune) Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Recommended Fuel: Unleaded Gasoline (Octane rating as per owner's manual/regional specifications) 🔧 Transmission Standard Transmission Type: 5-Speed Manual Transmission Optional Transmission Type: 4-Speed Automatic Transmission Features Clutch Type: Dry Single Plate Clutch (Manual Transmission) Transmission Fluid Spec Manual: API GL-4, SAE 75W-90 (refer to manual for exact Suzuki part numbers and specifications) Transmission Fluid Spec Automatic: Suzuki AT Fluid (e.g., Suzuki ATF 5D06, Dexron III equivalent - consult manual for specific type and capacity) 📐 Dimensions Exterior Length: Approx. 4245 mm (Sedan) / 4120 mm (Hatchback) Width: Approx. 1690 mm Height: Approx. 1525 mm (Sedan) / 1535 mm (Hatchback) Wheelbase: Approx. 2500 mm Wheel Bolt Pattern: 5x114.3 mm Tire Size Common: 185/65R15, 195/55R15 (check manual for variations) Weights Curb Weight Approx: 1050 - 1150 kg (varies by model, engine, and transmission) 🛡️ Safety Features Ratings Crash Test Results: Refer to specific regional safety testing agencies (e.g., Euro NCAP, NHTSA) for detailed ratings applicable to the Liana/Aerio. Expect moderate safety for its class and era. Active Features ABS: Available on higher trims or as an option. E Brake Type: Hand-operated parking brake. Passive Features Airbags: Driver and Passenger front airbags standard on most models, side airbags may be optional or unavailable. Seatbelts: 3-point seatbelts with pretensioners. 💡 Technology Features Infotainment Audio System: Standard AM/FM/CD player with basic speaker system. Higher trims may offer upgraded audio or optional CD changer. Display: Basic digital or analog displays for climate control and audio. Driver Assistance Cruise Control: Optional on some models and trims. Connectivity Bluetooth: Not typically standard for this era; aftermarket integration common. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 5,000-7,500 miles or 6-12 months, depending on driving conditions (refer to manual for exact schedule). Timing Belt Replacement: Crucial maintenance item. Intervals vary but typically around 60,000-90,000 miles or 5-7 years. Consult manual for specific M13A/M16A engine recommendation. Spark Plug Replacement: Refer to manual, often around 60,000-100,000 miles depending on plug type (Iridium recommended). Fluid Specifications Engine Oil Type Grade: API SN/SP, ILSAC GF-5/GF-6, SAE 0W-20 or 5W-30 (confirm with manual based on climate and engine variant). Engine Oil Capacity Approx: 3.5 - 4.0 liters (with filter, confirm exact capacity in manual). Coolant Type: Ethylene Glycol-based antifreeze, Asian Red/Pink (Long Life) coolant recommended. Suzuki Long Life Coolant (LLC) or equivalent. Capacity approx. 5.0-5.5 liters. Brake Fluid Type: DOT 3 or DOT 4. Known Issues Common Wear Items: Clutch wear, suspension components (bushings, ball joints), wheel bearings, catalytic converter (in some...
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Suzuki Liana (Aerio) RH413 RH416 2001 2002 2003 2004 2005 2006 2007 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
Liana (Aerio)
Chassis Codes:
RH413, RH416
Model Years Covered:
2001, 2002, 2003, 2004, 2005, 2006, 2007
👋 Introduction
Market Position
Segment:
Compact/Subcompact Car
Target Audience:
Suzuki Liana/Aerio owners, DIY mechanics, independent repair shops
Competitive Analysis
Competitors:
Toyota Yaris/Echo, Honda Fit/Civic (early models), Nissan Versa/Tiida, Mazda3 (early models)
Key Features
Value Proposition:
Enables owners to perform maintenance and repairs themselves, saving significant costs and empowering them with technical knowledge.
Manual Advantage:
Original factory information, comprehensive coverage, detailed illustrations, and troubleshooting guidance.
📋 Manual Details
Coverage Areas
Regions Covered:
Global (specific to RH413/RH416 variants)
Body Styles Covered:
Sedan, Hatchback (likely, based on model codes)
Page Count
Estimated Page Count:
Comprehensive (exact count not specified, but described as 100% complete)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine Overhaul & Rebuilding, Engine Performance, Firing Orders, Timing Belt Service Procedures, Serpentine Belt Routings With Diagrams
Engine Electrical:
Wiring Diagrams, Computer Diagnostic Codes, Computer Diagnostic Trouble Tree Charts
Drivetrain:
Transmission Removal & Installation, Transmission In Car Servicing, U-Joint AND CV-Joint Service Procedures
Brakes:
Brakes, Brake Servicing Producers, Complete Torques SPECIFICS
Suspension Steering:
Front End & Alignment Procedures & SPECIFICS, Suspension
Climate Control:
Air Conditioning & Capacities
Body And Interior:
Sunroofs (likely applicable to models equipped)
Diagnostics Troubleshooting:
Trouble Codes, Troubleshooting & Diagnostics
Procedures Included
Maintenance:
Factory Maintenance Schedules & Charts, Fluid Capacities, Filter Part Numbers (implied by coverage)
Repair:
Step-by-step instruction, illustrated repair procedures
Restoration:
Rebuild, Refurbish, Restore
Technical Depth
Depth:
Comprehensive (covers everything from basic maintenance to complete rebuilds, includes factory-level diagnostics and repair information)
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely searchable text-based PDF (implied by 'detailed file' and 'step-by-step instructions')
Print Quality
Quality Description:
High quality, illustrated with clear step-by-step instructions and diagrams
Binding Type
Binding:
Not Applicable (Digital Download)
Paper Type
Paper:
Not Applicable (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Codes:
M13A (RH413), M16A (RH416)
Engine Type Rh413:
1.3L Inline-4 DOHC
Engine Type Rh416:
1.6L Inline-4 DOHC
Performance
Horsepower Rh413:
Approx. 85-90 PS (varies by market and tune)
Torque Rh413:
Approx. 115-120 Nm (varies by market and tune)
Horsepower Rh416:
Approx. 100-107 PS (varies by market and tune)
Torque Rh416:
Approx. 140-145 Nm (varies by market and tune)
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Recommended Fuel:
Unleaded Gasoline (Octane rating as per owner's manual/regional specifications)
🔧 Transmission
Standard
Transmission Type:
5-Speed Manual Transmission
Optional
Transmission Type:
4-Speed Automatic Transmission
Features
Clutch Type:
Dry Single Plate Clutch (Manual Transmission)
Transmission Fluid Spec Manual:
API GL-4, SAE 75W-90 (refer to manual for exact Suzuki part numbers and specifications)
Transmission Fluid Spec Automatic:
Suzuki AT Fluid (e.g., Suzuki ATF 5D06, Dexron III equivalent - consult manual for specific type and capacity)
📐 Dimensions
Exterior
Length:
Approx. 4245 mm (Sedan) / 4120 mm (Hatchback)
Width:
Approx. 1690 mm
Height:
Approx. 1525 mm (Sedan) / 1535 mm (Hatchback)
Wheelbase:
Approx. 2500 mm
Wheel Bolt Pattern:
5x114.3 mm
Tire Size Common:
185/65R15, 195/55R15 (check manual for variations)
Weights
Curb Weight Approx:
1050 - 1150 kg (varies by model, engine, and transmission)
🛡️ Safety Features
Ratings
Crash Test Results:
Refer to specific regional safety testing agencies (e.g., Euro NCAP, NHTSA) for detailed ratings applicable to the Liana/Aerio. Expect moderate safety for its class and era.
Active Features
ABS:
Available on higher trims or as an option.
E Brake Type:
Hand-operated parking brake.
Passive Features
Airbags:
Driver and Passenger front airbags standard on most models, side airbags may be optional or unavailable.
Seatbelts:
3-point seatbelts with pretensioners.
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM/CD player with basic speaker system. Higher trims may offer upgraded audio or optional CD changer.
Display:
Basic digital or analog displays for climate control and audio.
Driver Assistance
Cruise Control:
Optional on some models and trims.
Connectivity
Bluetooth:
Not typically standard for this era; aftermarket integration common.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000-7,500 miles or 6-12 months, depending on driving conditions (refer to manual for exact schedule).
Timing Belt Replacement:
Crucial maintenance item. Intervals vary but typically around 60,000-90,000 miles or 5-7 years. Consult manual for specific M13A/M16A engine recommendation.
Spark Plug Replacement:
Refer to manual, often around 60,000-100,000 miles depending on plug type (Iridium recommended).
Fluid Specifications
Engine Oil Type Grade:
API SN/SP, ILSAC GF-5/GF-6, SAE 0W-20 or 5W-30 (confirm with manual based on climate and engine variant).
Engine Oil Capacity Approx:
3.5 - 4.0 liters (with filter, confirm exact capacity in manual).
Coolant Type:
Ethylene Glycol-based antifreeze, Asian Red/Pink (Long Life) coolant recommended. Suzuki Long Life Coolant (LLC) or equivalent. Capacity approx. 5.0-5.5 liters.
Brake Fluid Type:
DOT 3 or DOT 4.
Known Issues
Common Wear Items:
Clutch wear, suspension components (bushings, ball joints), wheel bearings, catalytic converter (in some regions).
Engine Specific:
Timing belt tensioner noise, occasional oil leaks from valve cover or oil pan seals.
Transmission Specific:
Manual transmission synchro wear, automatic transmission shifting issues (rare, but possible).
📚 Vehicle History
Brand Heritage
Manufacturer:
Suzuki Motor Corporation
Brand Focus:
Known for small, efficient, and capable vehicles, including SUVs and compact cars.
Model Evolution
Platform:
Based on Suzuki's global compact car platform.
Design Philosophy:
Practicality, fuel efficiency, and affordability.
Production
Production Start Year:
2001
Production End Year:
2007 (for this generation/manual coverage)
Manufacturing Locations:
Various Suzuki assembly plants globally (e.g., Japan, India, other licensed facilities).
🏆 Awards & Recognition
Recognitions
Awards List:
While specific awards for the Liana/Aerio are not prominently noted, Suzuki vehicles often receive praise for reliability, fuel economy, and value in their respective segments.
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