Suzuki LT-A450 King Quad 2007-2009 Workshop Service Manual
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🏷️ Basic Information Identification Make: Suzuki Model: LT-A450 King Quad Model Years Covered: 2007, 2008, 2009 Vehicle Type: ATV (All-Terrain Vehicle) 👋 Introduction Market Position Purpose: To enable owners and technicians to maintain and repair the Suzuki LT-A450 King Quad for optimal performance and longevity. Value Proposition: Provides dealer-level information, saving time and money on repairs, empowering owners with knowledge. Competitive Analysis Scope: A comprehensive workshop manual, equivalent to what authorized dealers would use. Key Features Safety Emphasis: Highlights safety precautions and the importance of using proper tools like torque wrenches. Proprietary Component Integration: Includes instructions for proprietary components from their manufacturers for better understanding and repair. 📋 Manual Details Coverage Areas Manual Type: Workshop Service Manual Language: English Format: PDF Page Count: 529 Delivery Method: Electronic Delivery via Email Printable: True 📖 Manual Coverage Systems Covered Engine: Complete overhaul, disassembly, assembly, troubleshooting Transmission: Complete overhaul, disassembly, assembly, troubleshooting Fuel System: Carburetor service, fuel pump, lines, filters Ignition System: Ignition timing, spark plugs, CDI unit, wiring Lubrication System: Oil pump, oil filter, oil passages, oil change procedures Exhaust System: Muffler, exhaust pipes, heat shields Electrical System: Wiring diagrams, starter motor, alternator, battery, lighting, controls Bodywork: Panel removal and installation, fenders, racks, seats Chassis: Frame inspection, steering components, suspension (front and rear) Brakes: Hydraulic system, brake pads, rotors, bleeding procedures Cooling System: Radiator, fan, thermostat, coolant specifications Steering: Handlebar assembly, tie rods, steering knuckles, wheel alignment Suspension: Front and rear shock absorbers, A-arms, bushings, wheel bearings Wheels Tires: Wheel specifications, tire pressure recommendations, and replacement procedures. Frame: Frame inspection, identification of potential damage or wear. Procedures Included Routine Maintenance: Tune-ups, oil changes, filter replacements, lubrication Troubleshooting: Diagnostic procedures for common and complex issues Repair Procedures: Detailed step-by-step instructions for component repairs and overhauls Disassembly Assembly: Complete guide for taking apart and reassembling all major vehicle systems Component Replacement: Instructions for replacing various parts, including proprietary components Special Tool Usage: Identification and recommended use of Suzuki special tools Torque Specifications: Essential torque values for critical fasteners are provided throughout the manual. Wiring Diagrams: Detailed electrical system wiring diagrams are included for troubleshooting. Technical Depth Depth: Comprehensive, from routine maintenance to full engine and transmission rebuilds Target Audience: Mechanical technicians, experienced DIY enthusiasts Emphasis: Special aspects of the Suzuki LT-A450 King Quad, proprietary component integration Diagnostic Tools: Includes diagnostic procedures, likely requiring standard hand tools and possibly basic electrical testers. 📊 Manual Specifications File Format File Type: PDF Searchable: Typically yes for modern PDFs, but not explicitly stated Print Quality: High quality, printable pages Binding Type: N/A (Digital PDF) Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, SOHC, 1-cylinder, liquid-cooled Displacement: 450cc Performance Bore X Stroke: 94.0 mm x 63.4 mm (typical for this model) Compression Ratio: 9.2:1 (typical for this model) Fuel System Fuel Delivery: Carburetor (e.g., Mikuni BSR36 CV carburetor) Fuel Type: Unleaded gasoline Fuel Tank Capacity: Approx. 3.6 US gal (13.5 L) 🔧 Transmission Standard Transmission Type: Automatic (CVT - Continuously Variable Transmission) Drive System: Shaft Drive (2WD/4WD selectable) Features Gear Selection: High, Low, Neutral, Reverse, Park Transmission Fluid Type: Refer to manual for specific Suzuki CVT fluid or equivalent specification. 📐 Dimensions Exterior Overall Length: Approx. 79.3 inches (2015 mm) Overall Width: Approx. 47.0 inches (1195 mm) Overall Height: Approx. 45.1 inches (1145 mm) Weights Curb Weight: Approx. 562 lbs (255 kg) Ground Clearance: Approx. 7.1 inches (180 mm) Wheelbase: Approx. 50.2 inches (1275 mm) 🛡️ Safety Features Ratings Atv Safety Standards: Follows relevant industry safety guidelines for ATVs. Active Features Braking System: Hydraulically actuated disc brakes front and rear. Selectable 4Wd: Provides enhanced traction and control in various terrains. Passive Features Lighting: Headlights, taillight, brake light for visibility. Manual Warnings: Employs WARNING, CAUTION, and NOTE symbols to highlight critical safety and operational information. 💡 Technology Features Infotainment Features: Basic instrumentation including speedometer, odometer, trip meter, fuel gauge, and indicator lights. Driver Assistance Features: Selectable 2WD/4WD system is a key driver assistance feature for terrain management. 🔧 Maintenance Service Intervals Oil Change Interval: Refer to specific mileage or hours as per manual recommendations (typically every 1,000-2,000 miles or 6-12 months). Air Filter Cleaning: Recommended for frequent cleaning, especially in dusty conditions. Spark Plug Replacement: Refer to manual for recommended interval (e.g., every 6,000-12,000 miles). Fluid Specifications Engine Oil Type: Suzuki recommends specific grade SAE 10W-40 API SG or higher motor oil. Check manual for exact specification. Engine Oil Capacity: Approx. 1.7 US qt (1.6 L) without filter change, 1.8 US qt (1.7 L) with filter change. Coolant Type: Permanent type antifreeze solution (e.g., 50/50 mix of ethylene glycol and distilled water). Known Issues Common Wear Items: Brake pads, tires, drive belts (CVT), suspension bushings due to typical ATV usage. Potential Problems: Carburetor tuning can be sensitive to altitude and modifications. CVT belt wear over...