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2004-2009 Suzuki LT-Z250 QuadSport ATV Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Suzuki Model: LT-Z250 QuadSport Model Designation: QuadSport ATV Type: All-Terrain Vehicle (ATV) Applicable Years: 2004, 2005, 2006, 2007, 2008, 2009 👋 Introduction Market Position Market Segment: Sport/Recreational ATV Competitive Analysis Competitors: Yamaha Warrior 350, Honda TRX300EX, Kawasaki Mojave 250, Polaris Predator 500 (though engine size differs, competitive in recreational segment). Key Features Target User: Enthusiasts, recreational riders, DIY mechanics seeking to maintain or repair their LT-Z250 QuadSport. Value Proposition Diy Advantage: Empowers owners to perform repairs and maintenance themselves, saving on labor costs and providing a hands-on understanding of the ATV. 📋 Manual Details Coverage Coverage Areas: General Information, Periodic Maintenance, Engine, Drive Train, Fuel System, Lubrication System, Chassis, Electrical System, Servicing Information, and many more detailed repair procedures. Format Format: PDF System Compatibility: All Versions of Windows, Mac, iOS, BlackBerry, Android, etc. Requirements: PDF Reader Printability: Yes Type Manual Type: Workshop Service Repair Manual Completeness: 100% Complete and Intact Language: English Delivery Delivery Method: Instant Download 📖 Manual Coverage Systems Systems Covered: Engine (internal components, cylinder head, cylinder, piston, crankshaft, connecting rod, camshaft, valves), Drive Train (transmission, gearbox, clutch, final drive, chain), Fuel System (carburetor, fuel pump, fuel lines, fuel tank), Lubrication System (oil pump, oil filter, oil passages), Chassis (frame, suspension, steering, brakes, wheels, tires), Electrical System (ignition system, lighting, battery, starter motor, charging system, wiring diagrams), Cooling System (radiator, fan, hoses), Exhaust System. Procedures Procedures Included: Complete repair procedures, troubleshooting guides, diagnostic procedures, tune-up procedures, maintenance schedules, disassembly and reassembly instructions, replacement of parts, adjustments, specifications, torque values, exploded diagrams, detailed illustrations, and photos for every service repair procedure. Depth Technical Depth: Comprehensive, covering all repair jobs from basic maintenance to complex engine and transmission rebuilds, suitable for both novice and experienced mechanics. 📊 Manual Specifications File Characteristics File Format: PDF Searchability: Likely text-searchable within PDF (depending on PDF creation method), enabling quick information retrieval. Zoom Functionality: Yes, allows zooming into detailed illustrations and diagrams. Quality Illustration Quality: Detailed illustrations, exploded diagrams, drawings, and photos. Page Integrity: Guaranteed no missing or corrupt pages/sections. Binding Type Binding Type: Digital (PDF) - no physical binding Paper Type Paper Type: Not Applicable (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, SOHC, single-cylinder Displacement: 249cc Bore X Stroke: 72.0 mm x 61.2 mm Cooling System: Liquid-cooled Performance Compression Ratio: 9.2:1 Fuel System Fuel Delivery: Mikuni BSR33 carburetor Ignition Ignition Type: CDI (Capacitor Discharge Ignition) Lubrication Oil Type Specification: SAE 10W-40 API SG or higher (refer to manual for specific viscosity recommendations based on temperature) Engine Management Starting System: Electric starter 🔧 Transmission Drivetrain Transmission Type: 5-speed, constant mesh, semi-automatic with reverse Clutch Type: Wet, multi-plate, automatic centrifugal clutch Final Drive: O-ring sealed chain, drive sprocket, driven sprocket Transmission Fluid Transmission Oil Specification: Suzuki Motorcycle Gear Oil API GL-5, SAE 80W-90 (refer to manual for exact specification and capacity) 📐 Dimensions Exterior Overall Length: Approx. 1845 mm (72.6 in) Overall Width: Approx. 1135 mm (44.7 in) Overall Height: Approx. 1100 mm (43.3 in) Wheelbase: Approx. 1270 mm (50.0 in) Ground Clearance: Approx. 260 mm (10.2 in) Weights Dry Weight: Approx. 203 kg (447.5 lbs) Fuel Tank Capacity: 10.0 L (2.6 US gal) 🛡️ Safety Features Active Features Braking System Front: Dual hydraulic disc brakes Braking System Rear: Single hydraulic disc brake Parking Brake: Lever type (typically on rear brake caliper or separate drum/disk) Passive Features Lighting: Halogen headlights, LED taillight/brake light 💡 Technology Features Infotainment Infotainment System: Not applicable for this model; focuses on core ATV functionality. Driver Assistance Driver Assistance Features: None. Focus is on rider control and mechanical systems. Connectivity Connectivity Features: None. 🔧 Maintenance Service Intervals Oil Change Interval: Refer to manual, typically every 1000-2000 km or 6-12 months for typical use, more frequent for heavy use. Engine oil and filter inspection/replacement. Air Filter Cleaning: Refer to manual, typically every 500-1000 km or as needed based on operating conditions (dusty environments require more frequent checks). Spark Plug Check: Refer to manual, typically every 1000-2000 km for inspection and cleaning/replacement. Chain Maintenance: Lubrication and tension adjustment every 500-1000 km, or more frequently if conditions demand. Fluid Specifications Brake Fluid: DOT 3 or DOT 4 (refer to manual for exact specification) Coolant Type: Ethylene glycol-based antifreeze (50/50 mix with distilled water) Known Issues Common Wear Items: Brake pads, tires, chain and sprockets, wheel bearings, air filter, spark plug, carburetor jetting/cleaning, suspension bushings. Potential Carburetor Issues: Clogged jets or passages due to fuel deposits, requiring cleaning or rebuilding. Pilot jet issues can cause poor idle and low-speed performance. Drive Chain Wear: Regular lubrication and adjustment are critical to prevent premature wear and potential failure. Part Numbers Example Oil Filter Part Number Example: Suzuki 16510-03G00-000 (Verify with manual for exact application) Spark Plug Part Number Example: NGK CR7E or similar (Verify with manual) 📚 Vehicle History...
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Type: Atv
공급업체:
Sku: 140469
Collections: ALL ATV Powersports Suzuki

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2004-2009 Suzuki LT-Z250 QuadSport ATV Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
LT-Z250 QuadSport
Model Designation:
QuadSport ATV
Type:
All-Terrain Vehicle (ATV)
Applicable Years:
2004, 2005, 2006, 2007, 2008, 2009
👋 Introduction
Market Position
Market Segment:
Sport/Recreational ATV
Competitive Analysis
Competitors:
Yamaha Warrior 350, Honda TRX300EX, Kawasaki Mojave 250, Polaris Predator 500 (though engine size differs, competitive in recreational segment).
Key Features
Target User:
Enthusiasts, recreational riders, DIY mechanics seeking to maintain or repair their LT-Z250 QuadSport.
Value Proposition
Diy Advantage:
Empowers owners to perform repairs and maintenance themselves, saving on labor costs and providing a hands-on understanding of the ATV.
📋 Manual Details
Coverage
Coverage Areas:
General Information, Periodic Maintenance, Engine, Drive Train, Fuel System, Lubrication System, Chassis, Electrical System, Servicing Information, and many more detailed repair procedures.
Format
Format:
PDF
System Compatibility:
All Versions of Windows, Mac, iOS, BlackBerry, Android, etc.
Requirements:
PDF Reader
Printability:
Yes
Type
Manual Type:
Workshop Service Repair Manual
Completeness:
100% Complete and Intact
Language:
English
Delivery
Delivery Method:
Instant Download
📖 Manual Coverage
Systems
Systems Covered:
Engine (internal components, cylinder head, cylinder, piston, crankshaft, connecting rod, camshaft, valves), Drive Train (transmission, gearbox, clutch, final drive, chain), Fuel System (carburetor, fuel pump, fuel lines, fuel tank), Lubrication System (oil pump, oil filter, oil passages), Chassis (frame, suspension, steering, brakes, wheels, tires), Electrical System (ignition system, lighting, battery, starter motor, charging system, wiring diagrams), Cooling System (radiator, fan, hoses), Exhaust System.
Procedures
Procedures Included:
Complete repair procedures, troubleshooting guides, diagnostic procedures, tune-up procedures, maintenance schedules, disassembly and reassembly instructions, replacement of parts, adjustments, specifications, torque values, exploded diagrams, detailed illustrations, and photos for every service repair procedure.
Depth
Technical Depth:
Comprehensive, covering all repair jobs from basic maintenance to complex engine and transmission rebuilds, suitable for both novice and experienced mechanics.
📊 Manual Specifications
File Characteristics
File Format:
PDF
Searchability:
Likely text-searchable within PDF (depending on PDF creation method), enabling quick information retrieval.
Zoom Functionality:
Yes, allows zooming into detailed illustrations and diagrams.
Quality
Illustration Quality:
Detailed illustrations, exploded diagrams, drawings, and photos.
Page Integrity:
Guaranteed no missing or corrupt pages/sections.
Binding Type
Binding Type:
Digital (PDF) - no physical binding
Paper Type
Paper Type:
Not Applicable (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, SOHC, single-cylinder
Displacement:
249cc
Bore X Stroke:
72.0 mm x 61.2 mm
Cooling System:
Liquid-cooled
Performance
Compression Ratio:
9.2:1
Fuel System
Fuel Delivery:
Mikuni BSR33 carburetor
Ignition
Ignition Type:
CDI (Capacitor Discharge Ignition)
Lubrication
Oil Type Specification:
SAE 10W-40 API SG or higher (refer to manual for specific viscosity recommendations based on temperature)
Engine Management
Starting System:
Electric starter
🔧 Transmission
Drivetrain
Transmission Type:
5-speed, constant mesh, semi-automatic with reverse
Clutch Type:
Wet, multi-plate, automatic centrifugal clutch
Final Drive:
O-ring sealed chain, drive sprocket, driven sprocket
Transmission Fluid
Transmission Oil Specification:
Suzuki Motorcycle Gear Oil API GL-5, SAE 80W-90 (refer to manual for exact specification and capacity)
📐 Dimensions
Exterior
Overall Length:
Approx. 1845 mm (72.6 in)
Overall Width:
Approx. 1135 mm (44.7 in)
Overall Height:
Approx. 1100 mm (43.3 in)
Wheelbase:
Approx. 1270 mm (50.0 in)
Ground Clearance:
Approx. 260 mm (10.2 in)
Weights
Dry Weight:
Approx. 203 kg (447.5 lbs)
Fuel Tank Capacity:
10.0 L (2.6 US gal)
🛡️ Safety Features
Active Features
Braking System Front:
Dual hydraulic disc brakes
Braking System Rear:
Single hydraulic disc brake
Parking Brake:
Lever type (typically on rear brake caliper or separate drum/disk)
Passive Features
Lighting:
Halogen headlights, LED taillight/brake light
💡 Technology Features
Infotainment
Infotainment System:
Not applicable for this model; focuses on core ATV functionality.
Driver Assistance
Driver Assistance Features:
None. Focus is on rider control and mechanical systems.
Connectivity
Connectivity Features:
None.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual, typically every 1000-2000 km or 6-12 months for typical use, more frequent for heavy use. Engine oil and filter inspection/replacement.
Air Filter Cleaning:
Refer to manual, typically every 500-1000 km or as needed based on operating conditions (dusty environments require more frequent checks).
Spark Plug Check:
Refer to manual, typically every 1000-2000 km for inspection and cleaning/replacement.
Chain Maintenance:
Lubrication and tension adjustment every 500-1000 km, or more frequently if conditions demand.
Fluid Specifications
Brake Fluid:
DOT 3 or DOT 4 (refer to manual for exact specification)
Coolant Type:
Ethylene glycol-based antifreeze (50/50 mix with distilled water)
Known Issues
Common Wear Items:
Brake pads, tires, chain and sprockets, wheel bearings, air filter, spark plug, carburetor jetting/cleaning, suspension bushings.
Potential Carburetor Issues:
Clogged jets or passages due to fuel deposits, requiring cleaning or rebuilding. Pilot jet issues can cause poor idle and low-speed performance.
Drive Chain Wear:
Regular lubrication and adjustment are critical to prevent premature wear and potential failure.
Part Numbers Example
Oil Filter Part Number Example:
Suzuki 16510-03G00-000 (Verify with manual for exact application)
Spark Plug Part Number Example:
NGK CR7E or similar (Verify with manual)
📚 Vehicle History
Brand Heritage
Brand Legacy:
Suzuki has a long-standing reputation for producing reliable and performance-oriented motorcycles and ATVs, known for their innovative engineering.
Model Evolution
Lineage:
The LT-Z250 QuadSport built upon Suzuki's experience in the sport ATV market, offering a balance of performance and accessibility.
Production
Manufacturing Location:
Likely manufactured in Japan or by Suzuki's global production facilities.
🏆 Awards & Recognition
Recognitions
Brand Awards:
Suzuki ATVs have historically received positive reviews for their performance, reliability, and value in their respective classes.
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