🏷️ Basic Information Identification Make: Suzuki Model: SC100 Model Designation: SC 100 Year: 1979 Codes Chassis Code: SC100 Engine Code: F5A 👋 Introduction Market Position Target Audience: Professional automotive repair technicians and experienced DIY mechanics. Competitive Analysis Value Proposition: Provides essential, detailed technical information for maintaining and repairing the Suzuki SC100, bridging the gap for classic vehicle owners. Key Features Accessibility: Instant PDF download for immediate access to repair information. Completeness: Designed to cover all aspects of vehicle repair and maintenance. 📋 Manual Details Coverage Areas Manual Type: Repair Service Manual Language: English Format: PDF Download Page Count Estimated Page Count: 300+ Manual Type Document Type: Factory Authorized Repair Manual 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, diagnostics, tuning, lubrication system, cooling system, fuel system, ignition system, emission controls. Transmission: Manual transmission service, clutch system, drive shafts, differentials. Brakes: Front and rear brake systems (drum/disc depending on spec), hydraulic system, parking brake. Suspension Steering: Front and rear suspension components, steering gear, wheel alignment specifications. Electrical: Complete wiring diagrams, charging system (alternator/generator), starting system, lighting, instrumentation, accessories. Body: Body panel repair, interior trim, doors, windows, glass replacement, body hardware. Procedures Included Maintenance: Routine maintenance, fluid changes, filter replacements, lubrication points, tune-up procedures. Diagnostics: Troubleshooting guides, symptom-based diagnostics, fault code interpretation (if applicable for the era). Repair: Step-by-step repair procedures for all major mechanical and electrical components. Assembly Disassembly: Detailed instructions for component removal, disassembly, reassembly, and installation. Technical Depth Depth Level: Comprehensive; suitable for professional technicians and advanced DIY enthusiasts. Diagnostic Tools: References to necessary special tools and diagnostic equipment for the period. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable if scanned professionally. Print Quality Quality Level: Professional scan quality, readable diagrams and text. Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Inline 3-cylinder, 4-stroke, naturally aspirated Engine Code: F5A Displacement: 535 cc (32.6 cu in) Bore X Stroke: 61.0 mm x 61.4 mm (2.40 in x 2.42 in) Compression Ratio: 8.4:1 Performance Horsepower: Approx. 29-30 PS (28-29 bhp; 21-22 kW) at ~6000 rpm Torque: Approx. 39 Nm (29 lb-ft) at ~3500 rpm Fuel System Fuel Delivery: Carburetor (likely Hitachi or Mikuni single-barrel) Fuel Type: Unleaded gasoline (RON 91/92 equivalent) Fuel Tank Capacity: Approx. 35 Liters (9.2 US gal) Lubrication Oil Capacity: Approx. 3.0 Liters (3.2 US qt) with filter change Recommended Oil Viscosity: SAE 10W-30 or 10W-40 Cooling System Cooling Type: Water-cooled Coolant Capacity: Approx. 4.5 Liters (4.8 US qt) Ignition System Ignition Type: Distributor-based (points or electronic ignition depending on specific market/trim) 🔧 Transmission Standard Transmission Type: 4-speed manual Optional Transmission Type: 3-speed automatic (availability may vary by market) Features Clutch Type: Dry single plate Final Drive: Rear-wheel drive Transmission Fluid Type: API GL-4 SAE 75W-90 or 80W-90 gear oil 📐 Dimensions Exterior Length: Approx. 3,395 mm (133.7 in) Width: Approx. 1,415 mm (55.7 in) Height: Approx. 1,360 mm (53.5 in) Wheelbase: Approx. 2,150 mm (84.6 in) Front Track: Approx. 1,200 mm (47.2 in) Rear Track: Approx. 1,210 mm (47.6 in) Weights Curb Weight: Approx. 620-650 kg (1367-1433 lbs) Gross Vehicle Weight Rating: Approx. 1000 kg (2205 lbs) Payload Capacity: Approx. 350-380 kg (772-838 lbs) 🛡️ Safety Features Ratings Crash Safety: No specific official ratings available for this era and vehicle type. Designed to meet Japanese safety standards of the late 1970s. Active Features Braking System: Front disc brakes, Rear drum brakes (typical configuration). Parking Brake: Mechanical parking brake operating on rear wheels. Passive Features Seat Belts: Front seat belts (likely lap belts or optional 3-point belts). Body Structure: Reinforced safety cage, crumple zones (basic by modern standards). 💡 Technology Features Infotainment Audio System: Basic AM/FM radio, optional cassette player. Instrument Cluster: Speedometer, fuel gauge, odometer, warning lights (oil pressure, alternator, temperature). Driver Assistance ABS: Not available. Airbags: Not available. Connectivity Connectivity Features: None. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 - 7,500 km (3,000 - 5,000 miles) or 6 months. Oil Filter Replacement: With every oil change. Air Filter Cleaning Replacement: Every 10,000 - 15,000 km (6,000 - 9,000 miles). Spark Plug Replacement: Every 20,000 - 30,000 km (12,000 - 18,000 miles). Brake Fluid Change: Every 2 years or 40,000 km (25,000 miles). Fluid Specifications Engine Oil Spec: API SG/SF or higher; SAE 10W-30 or 10W-40 Transmission Fluid Spec: API GL-4; SAE 75W-90 or 80W-90 gear oil Coolant Spec: Ethylene glycol based coolant with corrosion inhibitors, mixed 50/50 with distilled water. Brake Fluid Spec: DOT 3 Known Issues Common Wear Items: Carburetor wear (idle issues, fuel economy), ignition points/condenser (if equipped), clutch wear, exhaust system rust, suspension bushings. Rust Prone Areas: Wheel arches, sills, floor pans, rear quarter panels. Engine Reliability: Generally reliable small engine, but requires diligent maintenance. Overheating can be an issue if cooling system is...