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Suzuki Sidekick Geo Tracker 1986-1996 Workshop Service Repair Manual

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Basic Information Identification Make: Suzuki / Geo Model: Sidekick / Tracker Platform Name: Second Generation (Suzuki ES) Market Segments: Compact SUV, Off-road Vehicle Generation Generation Name: 1989-1998 (Globally) / 1986-1996 (Specific to this manual's coverage) Codes Chassis Codes: 1st Gen: SU413/SU416 (Suzuki), 2nd Gen: YS110/YS111 (Suzuki), LT/LZ (Geo) Introduction Market Position Vehicle Positioning: Compact, affordable, and highly capable off-road capable utility vehicle. A popular choice for recreation and as a basic transportation. Competitive Analysis Key Competitors: Jeep Wrangler, Toyota 4Runner, Ford Bronco II, Mitsubishi Montero, Nissan Pathfinder Key Features Manual Value Proposition: An indispensable resource for maintaining and repairing the Suzuki Sidekick/Geo Tracker, offering significant cost savings over professional servicing. Vehicle Appeal: Lightweight construction, selectable 2WD/4WD, nimble handling, good fuel economy for its class, and robust off-road capability. Manual Details Coverage Areas Model Years Covered: 1986, 1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996 Page Count Estimated Page Count: Extensive (Specific number not provided, but described as 'complete' and covering all details) Manual Type Manual Type: Workshop Service Repair Manual / Factory Service Repair Manual Language Language: English Format File Format: PDF Manual Coverage Systems Covered Powertrain: Engine Mechanical System, Engine Electrical System, Emission Control System, Fuel System, Clutch System, Manual Transaxle System, Automatic Transaxle System, Driveshaft and Axle Chassis: Suspension System, Steering System, Brake System Body And Electrical: Body Interior and Exterior, Body Electrical System, Restraint System Procedures Included Repair Procedures: Detailed step-by-step instructions, disassembly, assembly, diagnosis, troubleshooting, component testing, adjustments Maintenance: Routine maintenance, fluid changes, filter replacement, tune-ups Diagnostics: Troubleshooting common problems, electrical system diagnostics, wiring diagrams Technical Depth Depth Of Information: Comprehensive, covering from basic maintenance to advanced repairs and diagnostics; suitable for DIY enthusiasts and professional mechanics Manual Specifications File Format File Type: PDF Print Quality Printability: Fully Printable Image Quality: Detailed illustrations, diagrams, and wiring schematics Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Usability Navigation: Numbered table of contents for quick information retrieval Zoom Functionality: Zoom IN/OUT supported Compatibility Operating Systems: All Versions of Windows & Mac Requirements Software Requirements: Adobe PDF Reader, WinZip Delivery Delivery Method: Instant Download Engine Specifications Primary Engine Engine Displacement 1986-1988: 1.6 Liters (1590 cc) Engine Displacement 1989-1995: 1.6 Liters (1590 cc) SOHC I4, G16A Engine Displacement Later Models: 1.8 Liters (1840 cc) DOHC I4, J18A (introduced later in the generation, may or may not be covered depending on specific manual print) Performance Horsepower 1.6L: Approx. 80-95 hp (depending on year and market) Torque 1.6L: Approx. 90-105 lb-ft (depending on year and market) Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Engine Codes Common Engine Code: G16A Transmission Standard Standard Transmission: 5-Speed Manual Optional Optional Transmission: 3-Speed or 4-Speed Automatic Features Drivetrain: Part-time 4WD with 2-speed transfer case (selectable 2WD High, 4WD High, 4WD Low) Transmission Fluid Manual Transmission Fluid Spec: API GL-4, SAE 75W-90 or 80W-90 (Refer to manual for exact specification) Automatic Transmission Fluid Spec: Dexron III (or equivalent) (Refer to manual for exact specification) Dimensions Exterior Wheelbase: Approx. 86.6 inches (2200 mm) Length: Approx. 149.8 inches (3805 mm) Width: Approx. 65.4 inches (1661 mm) Height: Approx. 64.0 inches (1626 mm) (soft top) Weights Curb Weight: Approx. 2,000 - 2,300 lbs (907 - 1043 kg) (depending on configuration) Towing Capacity: Approx. 1,500 - 2,000 lbs (680 - 907 kg) (Check local regulations and manual) Safety Features Ratings NHTSA Rollover Rating Early Models: Higher risk of rollover due to narrow track and high center of gravity (specific rating often not available for this era/class) Active Features Braking System Type: Front ventilated discs, rear drums (some models may have rear discs) Passive Features Seat Belts: Front 3-point seat belts, rear lap belts Airbags: Driver-side airbag typically standard from 1990 onwards Rollover Protection: Integral roll cage structure within the body, especially prominent in soft-top models. Technology Features Infotainment Audio System: Basic AM/FM radio with cassette player was common; optional CD player on later models. Speaker configurations varied (2 or 4 speakers). Driver Assistance ABS: Optional on some models, typically rear-wheel ABS or 4-wheel ABS on later configurations. Connectivity Connectivity Features: Very limited by modern standards; primarily focused on basic vehicle operation. No Bluetooth or integrated smartphone connectivity. Maintenance Service Intervals Oil Change Interval: Every 3,000-5,000 miles or 6 months, whichever comes first (refer to manual for precise recommendation) Air Filter Replacement: Every 15,000-30,000 miles or annually Spark Plug Replacement: Every 30,000-60,000 miles (depending on plug type) Fluid Specifications Engine Oil Specification: 10W-30 API SG or SH (Refer to manual for exact specification and viscosity recommendations for climate) Coolant Specification: Ethylene glycol-based coolant, 50/50 mix with distilled water Brake Fluid Specification: DOT 3 (Refer to manual) Known Issues Common Engine Problems: Head gasket failure, distributor issues, alternator failures, exhaust manifold cracks. Common Chassis Problems: Frame rust, suspension wear (ball joints,...
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Suzuki Sidekick Geo Tracker 1986-1996 Workshop Service Repair Manual
Basic Information
Identification
Make: Suzuki / Geo
Model: Sidekick / Tracker
Platform Name: Second Generation (Suzuki ES)
Market Segments: Compact SUV, Off-road Vehicle
Generation
Generation Name: 1989-1998 (Globally) / 1986-1996 (Specific to this manual's coverage)
Codes
Chassis Codes: 1st Gen: SU413/SU416 (Suzuki), 2nd Gen: YS110/YS111 (Suzuki), LT/LZ (Geo)
Introduction
Market Position
Vehicle Positioning: Compact, affordable, and highly capable off-road capable utility vehicle. A popular choice for recreation and as a basic transportation.
Competitive Analysis
Key Competitors: Jeep Wrangler, Toyota 4Runner, Ford Bronco II, Mitsubishi Montero, Nissan Pathfinder
Key Features
Manual Value Proposition: An indispensable resource for maintaining and repairing the Suzuki Sidekick/Geo Tracker, offering significant cost savings over professional servicing.
Vehicle Appeal: Lightweight construction, selectable 2WD/4WD, nimble handling, good fuel economy for its class, and robust off-road capability.
Manual Details
Coverage Areas
Model Years Covered: 1986, 1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996
Page Count
Estimated Page Count: Extensive (Specific number not provided, but described as 'complete' and covering all details)
Manual Type
Manual Type: Workshop Service Repair Manual / Factory Service Repair Manual
Language
Language: English
Format
File Format: PDF
Manual Coverage
Systems Covered
Powertrain: Engine Mechanical System, Engine Electrical System, Emission Control System, Fuel System, Clutch System, Manual Transaxle System, Automatic Transaxle System, Driveshaft and Axle
Chassis: Suspension System, Steering System, Brake System
Body And Electrical: Body Interior and Exterior, Body Electrical System, Restraint System
Procedures Included
Repair Procedures: Detailed step-by-step instructions, disassembly, assembly, diagnosis, troubleshooting, component testing, adjustments
Maintenance: Routine maintenance, fluid changes, filter replacement, tune-ups
Diagnostics: Troubleshooting common problems, electrical system diagnostics, wiring diagrams
Technical Depth
Depth Of Information: Comprehensive, covering from basic maintenance to advanced repairs and diagnostics; suitable for DIY enthusiasts and professional mechanics
Manual Specifications
File Format
File Type: PDF
Print Quality
Printability: Fully Printable
Image Quality: Detailed illustrations, diagrams, and wiring schematics
Binding Type
Binding: N/A (Digital Download)
Paper Type
Paper Type: N/A (Digital Download)
Usability
Navigation: Numbered table of contents for quick information retrieval
Zoom Functionality: Zoom IN/OUT supported
Compatibility
Operating Systems: All Versions of Windows & Mac
Requirements
Software Requirements: Adobe PDF Reader, WinZip
Delivery
Delivery Method: Instant Download
Engine Specifications
Primary Engine
Engine Displacement 1986-1988: 1.6 Liters (1590 cc)
Engine Displacement 1989-1995: 1.6 Liters (1590 cc) SOHC I4, G16A
Engine Displacement Later Models: 1.8 Liters (1840 cc) DOHC I4, J18A (introduced later in the generation, may or may not be covered depending on specific manual print)
Performance
Horsepower 1.6L: Approx. 80-95 hp (depending on year and market)
Torque 1.6L: Approx. 90-105 lb-ft (depending on year and market)
Fuel System
Fuel Delivery: Multi-point Fuel Injection (MPI)
Fuel Type: Unleaded Gasoline
Engine Codes
Common Engine Code: G16A
Transmission
Standard
Standard Transmission: 5-Speed Manual
Optional
Optional Transmission: 3-Speed or 4-Speed Automatic
Features
Drivetrain: Part-time 4WD with 2-speed transfer case (selectable 2WD High, 4WD High, 4WD Low)
Transmission Fluid
Manual Transmission Fluid Spec: API GL-4, SAE 75W-90 or 80W-90 (Refer to manual for exact specification)
Automatic Transmission Fluid Spec: Dexron III (or equivalent) (Refer to manual for exact specification)
Dimensions
Exterior
Wheelbase: Approx. 86.6 inches (2200 mm)
Length: Approx. 149.8 inches (3805 mm)
Width: Approx. 65.4 inches (1661 mm)
Height: Approx. 64.0 inches (1626 mm) (soft top)
Weights
Curb Weight: Approx. 2,000 - 2,300 lbs (907 - 1043 kg) (depending on configuration)
Towing Capacity: Approx. 1,500 - 2,000 lbs (680 - 907 kg) (Check local regulations and manual)
Safety Features
Ratings
NHTSA Rollover Rating Early Models: Higher risk of rollover due to narrow track and high center of gravity (specific rating often not available for this era/class)
Active Features
Braking System Type: Front ventilated discs, rear drums (some models may have rear discs)
Passive Features
Seat Belts: Front 3-point seat belts, rear lap belts
Airbags: Driver-side airbag typically standard from 1990 onwards
Rollover Protection: Integral roll cage structure within the body, especially prominent in soft-top models.
Technology Features
Infotainment
Audio System: Basic AM/FM radio with cassette player was common; optional CD player on later models. Speaker configurations varied (2 or 4 speakers).
Driver Assistance
ABS: Optional on some models, typically rear-wheel ABS or 4-wheel ABS on later configurations.
Connectivity
Connectivity Features: Very limited by modern standards; primarily focused on basic vehicle operation. No Bluetooth or integrated smartphone connectivity.
Maintenance
Service Intervals
Oil Change Interval: Every 3,000-5,000 miles or 6 months, whichever comes first (refer to manual for precise recommendation)
Air Filter Replacement: Every 15,000-30,000 miles or annually
Spark Plug Replacement: Every 30,000-60,000 miles (depending on plug type)
Fluid Specifications
Engine Oil Specification: 10W-30 API SG or SH (Refer to manual for exact specification and viscosity recommendations for climate)
Coolant Specification: Ethylene glycol-based coolant, 50/50 mix with distilled water
Brake Fluid Specification: DOT 3 (Refer to manual)
Known Issues
Common Engine Problems: Head gasket failure, distributor issues, alternator failures, exhaust manifold cracks.
Common Chassis Problems: Frame rust, suspension wear (ball joints, tie rods), brake component wear, clutch master cylinder leaks.
Common Electrical Problems: Wiring harness corrosion, power window regulators, fuel pump relay failures.
Vehicle History
Brand Heritage
Suzuki Offroad Legacy: Suzuki has a long history of producing rugged, compact off-road vehicles, starting with the Jimny series.
Model Evolution
Geo Rebranding: The Geo Tracker was a badge-engineered version of the Suzuki Sidekick, sold by Chevrolet's Geo brand in North America to offer an affordable compact SUV.
Production
Manufacturing Locations: Primarily assembled in Japan (by Suzuki) and in Ontario, Canada (by CAMI Automotive for North American market).
First Generation Dates: 1986 (Japan), 1989 (North America as Sidekick), 1989 (North America as Geo Tracker)
Awards & Recognition
Recognitions
Value Awards: Often recognized for its affordability and good value proposition as a compact SUV.
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