2004-2008 Suzuki Swift Sport Workshop Repair Service Manual
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🏷️ Basic Information Identification Make: Suzuki Model: Swift Sport Generation: ZC31S Model Years Covered: 2004, 2005, 2006, 2007, 2008 Chassis Code: ZC31S 👋 Introduction Market Position Target Audience: DIY enthusiasts, independent repair shops, Suzuki Swift Sport owners Value Proposition: Empowers owners to perform their own repairs, saving money and gaining confidence. Competitive Analysis Advantage: Comprehensive coverage for a specific performance model, detailed illustrations, and digital accessibility. Key Features Completeness: 100% complete and intact, no missing or corrupt pages/sections. Usability: Easy to view on any computer, zoomable, printable, step-by-step instructions with pictures. Delivery: Instant download, no shipping costs or waiting. 📋 Manual Details Coverage Areas Primary Coverage: Full Service and Repair Included Models: All Swift Sport models Included Engines: All engine variants for the specified model years Page Count Estimated Page Count: Extensive (specific count not provided, but described as 'complete' and covering A-Z) Manual Type Type: Workshop Repair Service Manual Language Language: English (implied by product description and common industry practice for international markets) Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine overhaul and rebuilding, transmission removal and installation, transmission in-car servicing, clutch, timing belt service procedures, fuel system, exhaust system Chassis: Suspension, driveline, brake system, steering, shocks, front end and alignment procedures and specifications, U-joint and CV-joint service procedures Electrical: Wiring diagrams, battery and charging systems, audio systems, lighting, electrical distribution, instrumentation and warning systems, computer diagnostic trouble tree charts, computer diagnostic codes Body & Interior: Body, frame and mounting, sunroof Climate Control: Climate control service and capacities Procedures Included Repair Procedures: Step-by-step instructions for all repair procedures (A-Z) Maintenance: Factory maintenance schedules and charts Diagnostics: Troubleshooting and diagnostics, computer diagnostic trouble tree charts, trouble codes Engine Service: Engine overhaul and rebuilding, engine performance Brake Service: Brake servicing procedures Transmission Service: Transmission removal and installation, transmission in-car servicing Electrical Service: Complete wiring diagrams, serpentine belt routings with diagrams Technical Depth Depth: Comprehensive, covering all aspects from basic maintenance to complex rebuilds and diagnostics Illustrations Diagrams And Photos: Detailed illustrations, exploded diagrams, drawings, and photos Specifications Torque Specifications: Complete torque specifications included Vacuum Diagrams: Vacuum diagrams included Firing Orders: Firing orders included Diagnostic Codes: Computer diagnostic codes and trouble codes 📊 Manual Specifications File Format Format: PDF Compatibility: All Versions of Windows, Mac, iOS, BB, Android Requirements: PDF Reader Print Quality Printability: Yes, printable pages Illustration Clarity: High quality, clear illustrations and diagrams Binding Type Type: Digital Download (no physical binding) Paper Type Type: Not applicable (digital format) ⚙️ Engine Specifications Primary Engine Engine Code: M16A (commonly used in the Swift Sport of this era) Engine Type: Inline 4-cylinder, naturally aspirated, DOHC, 16-valve with VVT Performance Displacement: 1.6 Liters (1586 cc) Horsepower Est: Approx. 125 PS (92 kW; 123 hp) @ 6700 rpm (market dependent) Torque Est: Approx. 150 Nm (111 lb-ft) @ 4800 rpm (market dependent) Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Engine Service Timing Mechanism: Timing chain (typically for M16A, manual may detail belt if applicable to specific markets/variants, though chain is more common) Valve Actuation: Variable Valve Timing (VVT) 🔧 Transmission Standard Type: 5-speed Manual Transmission (MT) Optional Type: 4-speed Automatic Transmission (AT) (available in some markets) Features Clutch Type: Hydraulic, Dry Single Plate 📐 Dimensions Exterior Length Est: Approx. 3755 mm (147.8 in) Width Est: Approx. 1690 mm (66.5 in) Height Est: Approx. 1545 mm (60.8 in) Wheelbase Est: Approx. 2360 mm (92.9 in) Weights Curb Weight Est: Approx. 1030-1080 kg (2270-2380 lb), depending on transmission and options 🛡️ Safety Features Ratings Euro Ncap Rating: 3 Stars (for the standard Swift, the Sport might differ based on specific safety equipment) Active Features Braking System: Front Ventilated Disc, Rear Disc (standard for Sport) ABS: Anti-lock Braking System (ABS) (standard) Esp: Electronic Stability Program (ESP) / Vehicle Stability Control (VSC) (often optional or standard on later models) Passive Features Airbags: Front airbags, side airbags (optional/standard depending on market) Seat Belts: 3-point seatbelts with pretensioners and force limiters 💡 Technology Features Infotainment Audio System: Factory fitted CD player with radio, often with basic speaker setup. Optional upgrades available. Connectivity: Limited to basic audio inputs (e.g., AUX). Driver Assistance Cruise Control: Available as an option on some trims/markets. Keyless Entry Start: Available on higher trims or as an aftermarket addition. 🔧 Maintenance Service Intervals Oil Change: Refer to manual for specific intervals based on driving conditions (typically 10,000 km or 6 months) Air Filter Replacement: Refer to manual, typically every 20,000-30,000 km Spark Plug Replacement: Refer to manual, typically around 60,000-100,000 km depending on plug type Timing Belt Replacement: Refer to manual. If chain-driven, inspect periodically. If belt-driven (less common for M16A), typically 100,000-160,000 km or 7-10 years. Fluid Specifications Engine Oil Type: Refer to manual, typically 5W-30 or 0W-20 (API SN/SN Plus or ILSAC GF-5/GF-6) Coolant Type: Ethylene glycol-based antifreeze, typically pink or red,...
DIY enthusiasts, independent repair shops, Suzuki Swift Sport owners
Value Proposition:
Empowers owners to perform their own repairs, saving money and gaining confidence.
Competitive Analysis
Advantage:
Comprehensive coverage for a specific performance model, detailed illustrations, and digital accessibility.
Key Features
Completeness:
100% complete and intact, no missing or corrupt pages/sections.
Usability:
Easy to view on any computer, zoomable, printable, step-by-step instructions with pictures.
Delivery:
Instant download, no shipping costs or waiting.
📋 Manual Details
Coverage Areas
Primary Coverage:
Full Service and Repair
Included Models:
All Swift Sport models
Included Engines:
All engine variants for the specified model years
Page Count
Estimated Page Count:
Extensive (specific count not provided, but described as 'complete' and covering A-Z)
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English (implied by product description and common industry practice for international markets)
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine overhaul and rebuilding, transmission removal and installation, transmission in-car servicing, clutch, timing belt service procedures, fuel system, exhaust system
Chassis:
Suspension, driveline, brake system, steering, shocks, front end and alignment procedures and specifications, U-joint and CV-joint service procedures
Electrical:
Wiring diagrams, battery and charging systems, audio systems, lighting, electrical distribution, instrumentation and warning systems, computer diagnostic trouble tree charts, computer diagnostic codes
Body & Interior:
Body, frame and mounting, sunroof
Climate Control:
Climate control service and capacities
Procedures Included
Repair Procedures:
Step-by-step instructions for all repair procedures (A-Z)
Maintenance:
Factory maintenance schedules and charts
Diagnostics:
Troubleshooting and diagnostics, computer diagnostic trouble tree charts, trouble codes
Engine Service:
Engine overhaul and rebuilding, engine performance
Brake Service:
Brake servicing procedures
Transmission Service:
Transmission removal and installation, transmission in-car servicing
Electrical Service:
Complete wiring diagrams, serpentine belt routings with diagrams
Technical Depth
Depth:
Comprehensive, covering all aspects from basic maintenance to complex rebuilds and diagnostics
Illustrations
Diagrams And Photos:
Detailed illustrations, exploded diagrams, drawings, and photos
Specifications
Torque Specifications:
Complete torque specifications included
Vacuum Diagrams:
Vacuum diagrams included
Firing Orders:
Firing orders included
Diagnostic Codes:
Computer diagnostic codes and trouble codes
📊 Manual Specifications
File Format
Format:
PDF
Compatibility:
All Versions of Windows, Mac, iOS, BB, Android
Requirements:
PDF Reader
Print Quality
Printability:
Yes, printable pages
Illustration Clarity:
High quality, clear illustrations and diagrams
Binding Type
Type:
Digital Download (no physical binding)
Paper Type
Type:
Not applicable (digital format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
M16A (commonly used in the Swift Sport of this era)
Engine Type:
Inline 4-cylinder, naturally aspirated, DOHC, 16-valve with VVT
Can experience carbon buildup on intake valves due to direct injection (if applicable to specific variants), though MPI is more common.
📚 Vehicle History
Brand Heritage
Manufacturer:
Suzuki Motor Corporation
Model Evolution
Swift Sport Origin:
The Swift Sport (ZC31S) was developed as a sportier variant of the third-generation Suzuki Swift, focusing on a lightweight chassis and engaging driving dynamics.
Production
Manufacturing Locations:
Primarily Japan (Kosai Plant)
🏆 Awards & Recognition
Recognitions
General Reputation:
Praised for its agile handling, sporty character, and affordability within the hot hatch segment.
Specific Awards:
While specific awards for the 2004-2008 model year are not explicitly detailed in the provided product info, the Swift Sport generally received positive reviews from automotive publications for its driving dynamics and value proposition.