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2006-2009 Suzuki Sx4 Service Repair Workshop Manual (2006 2007 2008 2009)

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🏷️ Basic Information Identification Make: Suzuki Model: SX4 Model Codes: • RW420 • RW415 • RW416 Generation: First Generation Production Years Covered By Manual: 2006, 2007, 2008, 2009 👋 Introduction Market Position Vehicle Segment: Subcompact crossover SUV / Hatchback. Competitive Analysis Key Competitors: • Nissan Versa • Honda Fit • Toyota Yaris • Ford Fiesta Key Features Vehicle Appeal: Affordable, practical, available with AWD, good fuel economy for its class. Manual Value Proposition Benefit To Owner: Save time and money on repairs and maintenance, gain confidence in DIY tasks, understand vehicle systems better. Manual Scope Completeness: Complete informational book, offering everything needed to perform service and repairs. 📋 Manual Details Coverage Coverage Areas: • General Information • Engine • Suspension • Driveline/Axle • Brakes • Transmission/Transaxle • Steering • HVAC • Restraint Systems • Body, Cab and Accessories • Control Systems Format Manual Type: Service Repair Workshop Manual Language: English File Format: PDF Compatibility Operating Systems: All Versions of Windows & Mac Requirements Software Requirements: • Adobe PDF Reader • WinZip 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical, lubrication, cooling, fuel, ignition, emission control, starting and charging systems. Drivetrain Systems: Front axle, rear axle, driveshafts, differential, transaxle (manual and automatic), clutch, transfer case (if applicable). Suspension Steering Systems: Front and rear suspension components, shock absorbers, springs, steering gearbox, power steering system, steering column, wheel alignment. Brake Systems: Front and rear brakes (disc/drum), hydraulic system, ABS (Anti-lock Braking System), parking brake. Body Exterior: Body construction, panels, doors, hood, trunk, bumpers, glass, mirrors, exterior trim. HVAC Systems: Heating, Ventilation, and Air Conditioning (HVAC) system components, controls, refrigerant. Electrical Systems: Battery, charging system, starting system, lighting, instruments, gauges, wiring diagrams, fuses, relays, power windows, locks, mirrors. Restraint Systems: Airbag system, seat belt pre-tensioners, SRS control module, diagnostic procedures. Body Interior Interior Components: Seats, dashboard, interior trim, headliner, carpeting, door panels, safety belts, airbags. Procedures Included Maintenance Procedures: Routine maintenance, fluid changes, filter replacements, lubrication, inspections. Diagnostic Procedures: Troubleshooting charts, symptom analysis, diagnostic trouble codes (DTCs) and their interpretation. Repair Procedures: Step-by-step repair instructions for all major vehicle systems, including disassembly, component replacement, and reassembly. Technical Specifications: Torque specifications for fasteners, fluid capacities, component dimensions, electrical specifications, engine data. Technical Depth Depth Of Information: Comprehensive, covering everything from basic maintenance to advanced diagnostics and complete overhaul procedures. 📊 Manual Specifications File Characteristics File Format: PDF Printability: All pages are printable. Searchability: Assumed to be text-searchable for efficient navigation. Diagram Quality: Top quality diagrams. Manual Type Content Type: Original Factory Service Repair Workshop Manual ⚙️ Engine Specifications Primary Engine Variants Engine Options: • 1.5L M15A I4 • 1.6L M16A I4 • 2.0L J20A I4 Performance Data 2.0L J20A (Approximate): Horsepower: 138-143 hp, Torque: 136-138 lb-ft 1.6L M16A (Approximate): Horsepower: 107-112 hp, Torque: 107-114 lb-ft Fuel System Fuel Delivery: Multi-point fuel injection (MPI). Engine Management ECU Type: Engine Control Unit (ECU) based. Engine Construction Block Material: Typically aluminum alloy block. 🔧 Transmission Transmission Options Available Transmissions: • 5-speed manual • 4-speed automatic Transmission Features AWD Availability: Available with Suzuki's i-AWD (Intelligent All-Wheel Drive) system on select models. Transmission Fluid Manual Transmission Fluid Spec: API GL-4, SAE 75W-90 (refer to manual for exact Suzuki specification). Automatic Transmission Fluid Spec: Suzuki ATF (e.g., Suzuki ATF 3317 or equivalent, refer to manual for exact Suzuki specification). 📐 Dimensions Exterior Dimensions Wheelbase: Approx. 103.1 inches (2619 mm). Length: Approx. 161.6 inches (4105 mm). Width: Approx. 68.7 inches (1745 mm). Height: Approx. 61.4 inches (1560 mm). Weights Curb Weight Range: Approx. 2,700 - 3,000 lbs (1225 - 1360 kg), varies by drivetrain and trim. Towing Capacity: Not typically recommended or specified for significant towing. 🛡️ Safety Features Ratings NHTSA Front Impact Rating: 5-Star (driver and passenger) for 2007 model year (typical). IIHS Side Impact Rating: Good (typical for models with side airbags). Passive Features Airbags: Front, side, and curtain airbags (optional on some trims). Seat Belts: 3-point seat belts with pre-tensioners and force limiters. Active Features ABS: Standard Anti-lock Braking System (ABS). Electronic Stability Control: Optional Electronic Stability Control (ESC) / Traction Control System (TCS) on some models. 💡 Technology Features Infotainment Audio System: Factory AM/FM/CD/MP3 player with available auxiliary input and steering wheel audio controls. Navigation System: Optional GPS navigation system available on higher trims. Driver Assistance Key Features: Cruise control, power windows, power door locks, keyless entry (depending on trim). Connectivity Bluetooth: Optional Bluetooth hands-free phone system available. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000 - 7,500 miles or 6-12 months, depending on driving conditions (consult manual for exact recommendation). Air Filter Replacement: Every 15,000 - 30,000 miles or as needed based on driving environment. Spark Plug Replacement: Typically 60,000 - 100,000 miles, depending on spark plug type (refer to manual). Fluid Specifications Engine Oil Type: Suzuki recommends synthetic oil, e.g., 0W-20 or 5W-30...
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2006-2009 Suzuki Sx4 Service Repair Workshop Manual (2006 2007 2008 2009)
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
SX4
Model Codes:
• RW420
• RW415
• RW416
Generation:
First Generation
Production Years Covered By Manual:
2006, 2007, 2008, 2009
👋 Introduction
Market Position
Vehicle Segment:
Subcompact crossover SUV / Hatchback.
Competitive Analysis
Key Competitors:
• Nissan Versa
• Honda Fit
• Toyota Yaris
• Ford Fiesta
Key Features
Vehicle Appeal:
Affordable, practical, available with AWD, good fuel economy for its class.
Manual Value Proposition
Benefit To Owner:
Save time and money on repairs and maintenance, gain confidence in DIY tasks, understand vehicle systems better.
Manual Scope
Completeness:
Complete informational book, offering everything needed to perform service and repairs.
📋 Manual Details
Coverage
Coverage Areas:
• General Information
• Engine
• Suspension
• Driveline/Axle
• Brakes
• Transmission/Transaxle
• Steering
• HVAC
• Restraint Systems
• Body, Cab and Accessories
• Control Systems
Format
Manual Type:
Service Repair Workshop Manual
Language:
English
File Format:
PDF
Compatibility
Operating Systems:
All Versions of Windows & Mac
Requirements
Software Requirements:
• Adobe PDF Reader
• WinZip
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanical, lubrication, cooling, fuel, ignition, emission control, starting and charging systems.
Drivetrain Systems:
Front axle, rear axle, driveshafts, differential, transaxle (manual and automatic), clutch, transfer case (if applicable).
Suspension Steering Systems:
Front and rear suspension components, shock absorbers, springs, steering gearbox, power steering system, steering column, wheel alignment.
Brake Systems:
Front and rear brakes (disc/drum), hydraulic system, ABS (Anti-lock Braking System), parking brake.
Body Exterior:
Body construction, panels, doors, hood, trunk, bumpers, glass, mirrors, exterior trim.
HVAC Systems:
Heating, Ventilation, and Air Conditioning (HVAC) system components, controls, refrigerant.
Electrical Systems:
Battery, charging system, starting system, lighting, instruments, gauges, wiring diagrams, fuses, relays, power windows, locks, mirrors.
Restraint Systems:
Airbag system, seat belt pre-tensioners, SRS control module, diagnostic procedures.
Body Interior
Interior Components:
Seats, dashboard, interior trim, headliner, carpeting, door panels, safety belts, airbags.
Procedures Included
Maintenance Procedures:
Routine maintenance, fluid changes, filter replacements, lubrication, inspections.
Diagnostic Procedures:
Troubleshooting charts, symptom analysis, diagnostic trouble codes (DTCs) and their interpretation.
Repair Procedures:
Step-by-step repair instructions for all major vehicle systems, including disassembly, component replacement, and reassembly.
Technical Specifications:
Torque specifications for fasteners, fluid capacities, component dimensions, electrical specifications, engine data.
Technical Depth
Depth Of Information:
Comprehensive, covering everything from basic maintenance to advanced diagnostics and complete overhaul procedures.
📊 Manual Specifications
File Characteristics
File Format:
PDF
Printability:
All pages are printable.
Searchability:
Assumed to be text-searchable for efficient navigation.
Diagram Quality:
Top quality diagrams.
Manual Type
Content Type:
Original Factory Service Repair Workshop Manual
⚙️ Engine Specifications
Primary Engine Variants
Engine Options:
• 1.5L M15A I4
• 1.6L M16A I4
• 2.0L J20A I4
Performance Data
2.0L J20A (Approximate):
Horsepower: 138-143 hp, Torque: 136-138 lb-ft
1.6L M16A (Approximate):
Horsepower: 107-112 hp, Torque: 107-114 lb-ft
Fuel System
Fuel Delivery:
Multi-point fuel injection (MPI).
Engine Management
ECU Type:
Engine Control Unit (ECU) based.
Engine Construction
Block Material:
Typically aluminum alloy block.
🔧 Transmission
Transmission Options
Available Transmissions:
• 5-speed manual
• 4-speed automatic
Transmission Features
AWD Availability:
Available with Suzuki's i-AWD (Intelligent All-Wheel Drive) system on select models.
Transmission Fluid
Manual Transmission Fluid Spec:
API GL-4, SAE 75W-90 (refer to manual for exact Suzuki specification).
Automatic Transmission Fluid Spec:
Suzuki ATF (e.g., Suzuki ATF 3317 or equivalent, refer to manual for exact Suzuki specification).
📐 Dimensions
Exterior Dimensions
Wheelbase:
Approx. 103.1 inches (2619 mm).
Length:
Approx. 161.6 inches (4105 mm).
Width:
Approx. 68.7 inches (1745 mm).
Height:
Approx. 61.4 inches (1560 mm).
Weights
Curb Weight Range:
Approx. 2,700 - 3,000 lbs (1225 - 1360 kg), varies by drivetrain and trim.
Towing Capacity:
Not typically recommended or specified for significant towing.
🛡️ Safety Features
Ratings
NHTSA Front Impact Rating:
5-Star (driver and passenger) for 2007 model year (typical).
IIHS Side Impact Rating:
Good (typical for models with side airbags).
Passive Features
Airbags:
Front, side, and curtain airbags (optional on some trims).
Seat Belts:
3-point seat belts with pre-tensioners and force limiters.
Active Features
ABS:
Standard Anti-lock Braking System (ABS).
Electronic Stability Control:
Optional Electronic Stability Control (ESC) / Traction Control System (TCS) on some models.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD/MP3 player with available auxiliary input and steering wheel audio controls.
Navigation System:
Optional GPS navigation system available on higher trims.
Driver Assistance
Key Features:
Cruise control, power windows, power door locks, keyless entry (depending on trim).
Connectivity
Bluetooth:
Optional Bluetooth hands-free phone system available.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 - 7,500 miles or 6-12 months, depending on driving conditions (consult manual for exact recommendation).
Air Filter Replacement:
Every 15,000 - 30,000 miles or as needed based on driving environment.
Spark Plug Replacement:
Typically 60,000 - 100,000 miles, depending on spark plug type (refer to manual).
Fluid Specifications
Engine Oil Type:
Suzuki recommends synthetic oil, e.g., 0W-20 or 5W-30 API SN or ILSAC GF-5 certified (verify with manual).
Coolant Type:
Suzuki Super Long Life Coolant (SLLC) or equivalent (typically a pink or red ethylene glycol-based coolant).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid (verify with manual).
Known Issues
Common Problems:
• CV joint wear
• Power steering pump noise (especially in cold weather)
• Abs sensor faults
• Interior rattles
• Rear wheel bearing noise
Diagnostic Tools
OBD Ii Support:
Equipped with OBD-II diagnostic port.
📚 Vehicle History
Brand Heritage
Suzuki Automotive Focus:
Known for small, efficient, and often quirky vehicles, with a history in motorcycles and off-road vehicles.
Model Evolution
Sx4 Introduction:
Introduced globally as a response to the growing demand for compact crossover utility vehicles. Marketed as a 'sport crossover'.
Design Collaboration:
Designed in Italy by Giorgetto Giugiaro's Italdesign studio.
Production
Manufacturing Locations:
Primarily manufactured in Japan (Sōka, Saitama) and Hungary.
🏆 Awards & Recognition
Recognitions
Safety Awards:
Received high safety ratings from NHTSA and IIHS during its production years, often achieving 5-star front impact ratings.
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