Suzuki SX4 Complete Workshop Service Repair Manual 2007 2008 2009

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🏷️ Basic Information Identification Make: Suzuki Model: SX4 Generation: EY/GY Series (First Generation) Chassis Code: YA11S, YB11S, YA41S, YB41S, YA21S, YB21S (Hatchback); RW415, RW416, RW420 (Sedan) 👋 Introduction Market Position Segment: Subcompact/Compact Crossover SUV, positioned as an affordable and practical option with available AWD. Competitive Analysis Key Competitors: Nissan Versa/Tiida, Toyota Yaris, Honda Fit/Jazz, Ford Fiesta, Chevrolet Aveo. Key Features Selling Points: Affordability, fuel efficiency, available AWD, distinctive styling (especially the hatchback), practical interior for its class. Manual Purpose Value Proposition: Empowers owners and independent mechanics to perform comprehensive maintenance and repairs, saving on labor costs and ensuring proper vehicle care. 📋 Manual Details Coverage Areas Regions Covered: Global (specifications may vary slightly by market) Model Years Covered: 2007, 2008, 2009 Body Styles Covered: Hatchback, Sedan Trim Levels Covered: All trim levels Page Count Estimated Pages: Likely over 1000 pages (comprehensive workshop manual) Manual Type Type: Complete Workshop Service and Repair Manual Language Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, block assembly, pistons, connecting rods, crankshaft, lubrication system, cooling system, timing system (belts/chains), engine management diagnostics. Engine Performance: Fuel injection system (MPI), ignition system, emission control systems (catalytic converter, EVAP), turbocharging (if applicable to specific variants, though uncommon for base 2007-2009 SX4). Transmission Manual: Clutch system, manual gearbox (5-speed M15A/M16A, 6-speed M18A), shift mechanism, final drive, gearbox overhaul and repair. Transmission Automatic: Automatic gearbox (4-speed AW60-40LE/SN for some engines), torque converter, valve body, transmission control module (TCM), fluid service, troubleshooting. Drivetrain: Front-wheel drive (FWD) and All-wheel drive (AWD) systems, propeller shaft (AWD), rear differential (AWD), drive shafts (CV axles), hub bearings. Suspension: Front suspension (McPherson strut), rear suspension (Torsion beam for FWD, Multi-link for AWD), springs, shock absorbers, control arms, stabilizer bars, steering knuckle. Steering: Power steering system (hydraulic or electric depending on specific market/variant), steering column, steering rack, tie rods, power steering pump/motor. Brakes: Front disc brakes, rear drum or disc brakes (depending on model), hydraulic system, brake lines, master cylinder, brake booster, ABS system, parking brake. Electrical System: Battery, alternator, starter motor, wiring diagrams, fuses, relays, lighting systems (headlights, taillights, interior), horn. Body Electrical: Power windows, power door locks, mirrors, wipers and washers, central locking, keyless entry, interior controls, dashboard illumination. Climate Control: HVAC system, heater core, A/C compressor, refrigerant system, blower motor, controls, cabin air filter replacement. Body And Interior: Body panel removal and installation, door assembly, hood, trunk lid, interior trim, seating systems, dashboard assembly, sound deadening. Safety Systems: Airbag system (SRS), seat belt pre-tensioners, ABS (Anti-lock Braking System) diagnostics and repair. Procedures Included Routine Maintenance: Oil and filter changes, air filter replacement, spark plug replacement, fluid checks and top-offs, brake pad replacement, tire rotation. Diagnostic Procedures: Troubleshooting guides, symptom-based diagnostics, fault code interpretation (OBD-II), electrical circuit testing, component testing. Repair Procedures: Engine overhaul, transmission rebuild, brake caliper replacement, suspension component replacement, exhaust system repair, power steering system repair, electrical component replacement. Component Replacement: Detailed instructions for replacing specific parts like alternators, starters, water pumps, fuel pumps, sensors, bulbs, etc. Bodywork And Paint: Minor body panel adjustments, rust repair considerations, bumper repair/replacement, door/window sealing. Wiring Diagrams: Comprehensive electrical schematics for all major systems, including power distribution, grounds, and sensor circuits. Technical Depth Depth: Comprehensive from basic maintenance to major component overhauls and diagnostics. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Searchability: Likely text-searchable, allowing quick finding of specific topics. Print Quality Quality: High quality, suitable for printing individual pages or entire sections. Binding Type Digital Access: Downloadable and accessible on multiple devices (PC, Mac, tablet, smartphone). Paper Type Print Options: Printable on demand, user can choose to print specific chapters or the entire manual. ⚙️ Engine Specifications Primary Engine Engine 1: 1.5L (1490cc) M15A I4 (Variable Valve Timing - VVT) Engine 2: 1.6L (1586cc) M16A I4 (Variable Valve Timing - VVT) Engine 3: 2.0L (1995cc) J20A I4 (Variable Valve Timing - VVT) Performance 1.5L Horsepower 1.5L: Approx. 102-110 PS (75-81 kW) Torque 1.5L: Approx. 134-140 Nm (99-103 lb-ft) Performance 1.6L Horsepower 1.6L: Approx. 110-115 PS (81-85 kW) Torque 1.6L: Approx. 143-147 Nm (105-108 lb-ft) Performance 2.0L Horsepower 2.0L: Approx. 137-143 PS (101-105 kW) Torque 2.0L: Approx. 183-190 Nm (135-140 lb-ft) Fuel System Injection Type: Multi-Point Fuel Injection (MPI) Fuel Type Fuel Requirement: Unleaded gasoline (Octane rating varies by market, typically 91 RON recommended) 🔧 Transmission Standard Transmission 1: 5-speed Manual Transmission (M15A, M16A engines) Optional Transmission 2: 4-speed Automatic Transmission (AW60-40LE/SN, primarily with 1.6L and 2.0L engines) Transmission 3: 6-speed Manual Transmission (M18A engine, less common in early North American models) Features AWD Option: Intelligent All-Wheel Drive (i-AWD) available on many models. 📐 Dimensions Exterior Hatchback Length Hatchback: Approx. 4135 mm (162.8 in) Width Hatchback: Approx. 1755 mm (69.1 in) Height Hatchback: Approx. 1565-1580 mm (61.6-62.2 in) Exterior Sedan Length Sedan:...

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Type: Car

공급업체:

Sku: 494625

Collections: ALL Suzuki

Availability: In stock

Tags: 2007 2008 2009 Car Cars Suzuki SX4

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Description

🏷️ Basic Information

Identification

Make:

Suzuki

Model:

Generation:

EY/GY Series (First Generation)

Chassis Code:

YA11S, YB11S, YA41S, YB41S, YA21S, YB21S (Hatchback); RW415, RW416, RW420 (Sedan)

👋 Introduction

Market Position

Segment:

Subcompact/Compact Crossover SUV, positioned as an affordable and practical option with available AWD.

Competitive Analysis

Key Competitors:

Nissan Versa/Tiida, Toyota Yaris, Honda Fit/Jazz, Ford Fiesta, Chevrolet Aveo.

Key Features

Selling Points:

Affordability, fuel efficiency, available AWD, distinctive styling (especially the hatchback), practical interior for its class.

Manual Purpose

Value Proposition:

Empowers owners and independent mechanics to perform comprehensive maintenance and repairs, saving on labor costs and ensuring proper vehicle care.

📋 Manual Details

Coverage Areas

Regions Covered:

Global (specifications may vary slightly by market)

Model Years Covered:

2007, 2008, 2009

Body Styles Covered:

Hatchback, Sedan

Trim Levels Covered:

All trim levels

Page Count

Estimated Pages:

Likely over 1000 pages (comprehensive workshop manual)

Manual Type

Type:

Complete Workshop Service and Repair Manual

Language

Language:

English

Format

Format:

Digital Download (PDF)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, cylinder head, block assembly, pistons, connecting rods, crankshaft, lubrication system, cooling system, timing system (belts/chains), engine management diagnostics.

Engine Performance:

Fuel injection system (MPI), ignition system, emission control systems (catalytic converter, EVAP), turbocharging (if applicable to specific variants, though uncommon for base 2007-2009 SX4).

Transmission Manual:

Clutch system, manual gearbox (5-speed M15A/M16A, 6-speed M18A), shift mechanism, final drive, gearbox overhaul and repair.

Transmission Automatic:

Automatic gearbox (4-speed AW60-40LE/SN for some engines), torque converter, valve body, transmission control module (TCM), fluid service, troubleshooting.

Drivetrain:

Front-wheel drive (FWD) and All-wheel drive (AWD) systems, propeller shaft (AWD), rear differential (AWD), drive shafts (CV axles), hub bearings.

Suspension:

Front suspension (McPherson strut), rear suspension (Torsion beam for FWD, Multi-link for AWD), springs, shock absorbers, control arms, stabilizer bars, steering knuckle.

Steering:

Power steering system (hydraulic or electric depending on specific market/variant), steering column, steering rack, tie rods, power steering pump/motor.

Brakes:

Front disc brakes, rear drum or disc brakes (depending on model), hydraulic system, brake lines, master cylinder, brake booster, ABS system, parking brake.

Electrical System:

Battery, alternator, starter motor, wiring diagrams, fuses, relays, lighting systems (headlights, taillights, interior), horn.

Body Electrical:

Power windows, power door locks, mirrors, wipers and washers, central locking, keyless entry, interior controls, dashboard illumination.

Climate Control:

HVAC system, heater core, A/C compressor, refrigerant system, blower motor, controls, cabin air filter replacement.

Body And Interior:

Body panel removal and installation, door assembly, hood, trunk lid, interior trim, seating systems, dashboard assembly, sound deadening.

Safety Systems:

Airbag system (SRS), seat belt pre-tensioners, ABS (Anti-lock Braking System) diagnostics and repair.

Procedures Included

Routine Maintenance:

Oil and filter changes, air filter replacement, spark plug replacement, fluid checks and top-offs, brake pad replacement, tire rotation.

Diagnostic Procedures:

Troubleshooting guides, symptom-based diagnostics, fault code interpretation (OBD-II), electrical circuit testing, component testing.

Repair Procedures:

Engine overhaul, transmission rebuild, brake caliper replacement, suspension component replacement, exhaust system repair, power steering system repair, electrical component replacement.

Component Replacement:

Detailed instructions for replacing specific parts like alternators, starters, water pumps, fuel pumps, sensors, bulbs, etc.

Bodywork And Paint:

Minor body panel adjustments, rust repair considerations, bumper repair/replacement, door/window sealing.

Wiring Diagrams:

Comprehensive electrical schematics for all major systems, including power distribution, grounds, and sensor circuits.

Technical Depth

Depth:

Comprehensive from basic maintenance to major component overhauls and diagnostics.

📊 Manual Specifications

File Format

File Type:

PDF (Portable Document Format)

Searchability:

Likely text-searchable, allowing quick finding of specific topics.

Print Quality

Quality:

High quality, suitable for printing individual pages or entire sections.

Binding Type

Digital Access:

Downloadable and accessible on multiple devices (PC, Mac, tablet, smartphone).

Paper Type

Print Options:

Printable on demand, user can choose to print specific chapters or the entire manual.

⚙️ Engine Specifications

Primary Engine

Engine 1:

1.5L (1490cc) M15A I4 (Variable Valve Timing - VVT)

Engine 2:

1.6L (1586cc) M16A I4 (Variable Valve Timing - VVT)

Engine 3:

2.0L (1995cc) J20A I4 (Variable Valve Timing - VVT)

Performance 1.5L

Horsepower 1.5L:

Approx. 102-110 PS (75-81 kW)

Torque 1.5L:

Approx. 134-140 Nm (99-103 lb-ft)

Performance 1.6L

Horsepower 1.6L:

Approx. 110-115 PS (81-85 kW)

Torque 1.6L:

Approx. 143-147 Nm (105-108 lb-ft)

Performance 2.0L

Horsepower 2.0L:

Approx. 137-143 PS (101-105 kW)

Torque 2.0L:

Approx. 183-190 Nm (135-140 lb-ft)

Fuel System

Injection Type:

Multi-Point Fuel Injection (MPI)

Fuel Type

Fuel Requirement:

Unleaded gasoline (Octane rating varies by market, typically 91 RON recommended)

🔧 Transmission

Standard

Transmission 1:

5-speed Manual Transmission (M15A, M16A engines)

Optional

Transmission 2:

4-speed Automatic Transmission (AW60-40LE/SN, primarily with 1.6L and 2.0L engines)

Transmission 3:

6-speed Manual Transmission (M18A engine, less common in early North American models)

Features

AWD Option:

Intelligent All-Wheel Drive (i-AWD) available on many models.

📐 Dimensions

Exterior Hatchback

Length Hatchback:

Approx. 4135 mm (162.8 in)

Width Hatchback:

Approx. 1755 mm (69.1 in)

Height Hatchback:

Approx. 1565-1580 mm (61.6-62.2 in)

Exterior Sedan

Length Sedan:

Approx. 4455 mm (175.4 in)

Width Sedan:

Approx. 1755 mm (69.1 in)

Height Sedan:

Approx. 1570 mm (61.8 in)

Wheelbase

Wheelbase:

Approx. 2500 mm (98.4 in)

Weights

Curb Weight:

Approx. 1150-1300 kg (2535-2866 lbs) depending on engine, transmission, and drivetrain.

🛡️ Safety Features

Ratings

NHTSA Front Side Impact:

5-Star Rating (for models equipped with side airbags)

IIHS Front Offset Crash:

Good (for models tested)

Active Features

Standard on most models.

Electronic Stability Control:

Optional or standard on higher trims/later production years within this range.

Passive Features

Airbags:

Front airbags standard. Side airbags and curtain airbags optional or standard on higher trims.

Seat Belts:

3-point front and rear seat belts with pre-tensioners and force limiters for front seats.

💡 Technology Features

Infotainment

Audio System:

Standard AM/FM/CD audio system with 4 or 6 speakers. Optional features may include steering wheel audio controls and MP3 playback.

Navigation:

Factory navigation systems were rare or optional on these models, typically aftermarket units were more common.

Driver Assistance

Cruise Control:

Available on higher trim levels.

Keyless Entry:

Available on higher trim levels, often with push-button start.

Connectivity

Auxiliary Input:

Standard auxiliary audio input jack on many models.

🔧 Maintenance

Service Intervals Oil

Oil Change Interval:

Every 7,500 miles (12,000 km) or 6 months, whichever comes first.

Service Intervals Filters

Air Filter Replacement:

Every 15,000 miles (24,000 km) or 12 months.

Cabin Air Filter Replacement:

Every 15,000 miles (24,000 km) or 12 months (if equipped).

Service Intervals Ignition

Spark Plug Replacement:

Every 60,000 miles (96,000 km) for Iridium type spark plugs (if equipped); consult manual for specific type and interval.

Service Intervals Brakes

Brake Fluid Flush:

Every 30,000 miles (48,000 km) or 24 months.

Service Intervals Transmission

Automatic Transmission Fluid Change:

Every 45,000 miles (72,000 km) or 36 months (severe service may require more frequent changes).

Fluid Specifications Engine Oil

Engine Oil Viscosity:

0W-20 or 5W-30 (API SN or ILSAC GF-5 certified). Refer to manual for specific engine recommendations.

Engine Oil Capacity:

Approx. 4.0-4.3 liters (4.2-4.5 US quarts) with filter change.

Fluid Specifications Coolant

Coolant Type:

Suzuki Super Long Life Coolant (SLLC) or equivalent (typically a pink ethylene glycol-based coolant, 50/50 mix with distilled water).

Fluid Specifications Transmission

Automatic Transmission Fluid Type:

Suzuki AT Fluid J-1 or equivalent Dexron III/Mercon. Consult manual for exact specification.

Manual Transmission Fluid Type:

API GL-4 SAE 75W-90 or SAE 80W-90 gear oil. Consult manual for specific viscosity.

Known Issues

Common Complaints:

Occasional reports of minor electrical glitches, premature wear on suspension components (bushings, struts), and potential for catalytic converter issues due to fuel quality in some regions. Some early models may exhibit clutch wear if driven hard.

📚 Vehicle History

Brand Heritage

Manufacturer:

Suzuki Motor Corporation, a Japanese multinational automotive manufacturer renowned for small cars, motorcycles, and off-road vehicles.

Model Evolution

Introduction Year:

Globally introduced in 2005 (as a 2006 model in some markets), this first generation (EY/GY) covered the 2007-2009 model years.

Design Philosophy:

Designed as a compact crossover to offer a higher driving position and more versatile utility than a traditional hatchback, with an emphasis on value and practicality.

Production

Manufacturing Locations:

Primarily manufactured in Japan (Saitama Plant) and Hungary (Magyar Suzuki).

🏆 Awards & Recognition

Recognitions

Previous Awards:

While not a recipient of major mainstream awards during its initial run, the SX4 was often praised for its value, fuel economy, and the unique availability of AWD in its class.