Suzuki SX4 RW415 RW416 4W420 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Suzuki Model: SX4 Model Codes: RW415, RW416, RW420 Body Style: Hatchback Generation Generation Designation: First Generation (GY/RW) Production Years: 2006-2011 Codes Chassis Code: RW415, RW416, RW420 👋 Introduction Market Position Vehicle Segment: Subcompact/Compact Crossover SUV Target Audience: Young families, urban commuters, individuals seeking versatile and affordable transportation Competitive Analysis Key Competitors: Nissan Qashqai, Ford Focus, Hyundai i30, Kia Cee'd, Volkswagen Golf Key Features Distinctive Features: All-wheel-drive (AWD) option, practicality of a hatchback, compact dimensions for urban maneuverability, value for money Manual Value Proposition: Provides DIY enthusiasts and professional mechanics with the necessary information to maintain, diagnose, and repair the Suzuki SX4 efficiently and cost-effectively. 📋 Manual Details Coverage Areas Vehicle Models Covered: Suzuki SX4 Hatchback (RW415, RW416, RW420) Model Years Covered: 2006, 2007, 2008, 2009, 2010, 2011 Engine Variants Covered: 1.5L PETROL DOHC, 1.6L PETROL DOHC, 2.0L PETROL DOHC Page Count Total Pages: > 2900 Manual Type Type: Workshop Service Repair Manual + Owner's Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, block assembly, crankshaft, camshafts, pistons, connecting rods, timing system Lubrication System: Oil pump, oil filter, oil cooler, oil passages, oil pressure diagnostics Fuel System: Fuel tank, fuel pump, fuel filter, fuel injectors, fuel pressure regulator, EVAP system, fuel quality considerations Cooling System: Radiator, water pump, thermostat, cooling fan, hoses, coolant specifications Ignition System: Spark plugs, ignition coils, ignition timing, crankshaft position sensor, camshaft position sensor Starting System: Starter motor, starter solenoid, battery, ignition switch Charging System: Alternator, voltage regulator, battery charging diagnostics Exhaust System: Exhaust manifold, catalytic converter, muffler, oxygen sensors, exhaust pipe routing Suspension: Front suspension (struts, control arms, ball joints), rear suspension (torsion beam, shock absorbers), wheel alignment specifications Driveline Axle: Front axle, rear axle, CV joints, drive shafts, differential (if applicable), transfer case (if applicable) Brakes: Front disc brakes, rear disc brakes (or drums), brake pads, brake rotors, brake calipers, master cylinder, brake lines, ABS system diagnostics Transmission Transaxle: Manual transmission, Automatic transmission (ATF specifications, torque converter, clutch), transaxle components Steering: Power steering system (pump, rack and pinion), steering column, steering linkage, tie rod ends Heating And Ventilation: HVAC system operation, blower motor, heater core, evaporator core, cabin air filter replacement Air Conditioner: A/C compressor, refrigerant charge, A/C system diagnostics, leak detection Restraint: Airbag system, seat belts, SRS control module diagnostics Body Cab And Accessories: Body panel removal/installation, door mechanisms, window regulators, interior trim, exterior trim, bumpers, hood, tailgate Wiring Systems: Wiring diagrams, connector identification, pinouts, troubleshooting electrical circuits Control System: ECU (Engine Control Unit) operation, sensor inputs, actuator outputs, diagnostic trouble codes (DTCs) Body Electrical System: Lighting (headlights, taillights, interior), power windows, power locks, mirrors, wipers, horn, fuses, relays Cruise Control System: Cruise control module, speed sensors, actuator operation, troubleshooting Immobilizer Control System: Immobilizer unit, key programming, transponder chip operation, troubleshooting Procedures Included Maintenance Procedures: Oil changes, filter replacements, fluid level checks, spark plug replacement, brake pad replacement, tire rotation Repair Procedures: Engine rebuild, transmission overhaul, brake caliper replacement, suspension component replacement, body panel repair, electrical component repair Troubleshooting: Diagnostic procedures for engine performance, electrical faults, braking issues, HVAC problems, common symptoms and solutions Diagnostics: OBD-II diagnostics, reading and interpreting fault codes, sensor data analysis Installation: Component installation, accessory installation guidance (where applicable) Technical Depth Depth: Comprehensive from basic maintenance to advanced diagnostics and full overhauls, including detailed torque specifications, clearance measurements, and repair sequences. 📊 Manual Specifications File Format File Type: PDF Software Requirements: Adobe Acrobat Reader Extraction Requirement: ZIP archive requires WinZip or WinRAR Print Quality Printability: Printable pages for specific tasks Binding Type Binding: N/A (Electronic format) Paper Type Paper Quality: N/A (Electronic format) ⚙️ Engine Specifications Primary Engine Engine 1.5L Variant: M15A, 1.5L (1493cc) DOHC 16-valve inline-4 petrol Engine 1.6L Variant: M16A, 1.6L (1586cc) DOHC 16-valve inline-4 petrol Engine 2.0L Variant: J20A, 2.0L (1995cc) DOHC 16-valve inline-4 petrol Performance Horsepower 1.5L: Approx. 99-102 PS (98-101 hp) Torque 1.5L: Approx. 133-137 Nm (98-101 lb-ft) Horsepower 1.6L: Approx. 107-112 PS (106-110 hp) Torque 1.6L: Approx. 145-150 Nm (107-111 lb-ft) Horsepower 2.0L: Approx. 140-145 PS (138-143 hp) Torque 2.0L: Approx. 180-185 Nm (133-136 lb-ft) Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline 🔧 Transmission Standard Standard Transmission: 5-speed Manual Transmission Optional Optional Transmission: 4-speed Automatic Transmission Features Drivetrain Options: Front-Wheel Drive (FWD), All-Wheel Drive (AWD) - often referred to as '4W420' in some contexts, suggesting a system similar to Suzuki's ALLGRIP 📐 Dimensions Exterior Length: Approx. 4135 mm (162.8 in) Width: Approx. 1690 mm (66.5 in) Height: Approx. 1550 mm (61.0 in) (FWD) / 1565 mm (61.6 in) (AWD) Wheelbase: Approx. 2500 mm (98.4 in) Weights Curb Weight: Approx. 1150-1300 kg (2535-2866 lbs) depending on engine and drivetrain Gross Vehicle Weight Rating: Varies by model, refer to vehicle VIN plate 🛡️ Safety Features Ratings...

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Type: Car

공급업체:

Sku: 479573

Collections: ALL Suzuki

Availability: In stock

Tags: 4W420 Car Cars RW415 RW416 Suzuki SX4

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Description

🏷️ Basic Information

Identification

Make:

Suzuki

Model:

Model Codes:

RW415, RW416, RW420

Body Style:

Hatchback

Generation

Generation Designation:

First Generation (GY/RW)

Production Years:

2006-2011

Codes

Chassis Code:

RW415, RW416, RW420

👋 Introduction

Market Position

Vehicle Segment:

Subcompact/Compact Crossover SUV

Target Audience:

Young families, urban commuters, individuals seeking versatile and affordable transportation

Competitive Analysis

Key Competitors:

Nissan Qashqai, Ford Focus, Hyundai i30, Kia Cee'd, Volkswagen Golf

Key Features

Distinctive Features:

All-wheel-drive (AWD) option, practicality of a hatchback, compact dimensions for urban maneuverability, value for money

Manual Value Proposition:

Provides DIY enthusiasts and professional mechanics with the necessary information to maintain, diagnose, and repair the Suzuki SX4 efficiently and cost-effectively.

📋 Manual Details

Coverage Areas

Vehicle Models Covered:

Suzuki SX4 Hatchback (RW415, RW416, RW420)

Model Years Covered:

2006, 2007, 2008, 2009, 2010, 2011

Engine Variants Covered:

1.5L PETROL DOHC, 1.6L PETROL DOHC, 2.0L PETROL DOHC

Page Count

Total Pages:

> 2900

Manual Type

Type:

Workshop Service Repair Manual + Owner's Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, cylinder head, block assembly, crankshaft, camshafts, pistons, connecting rods, timing system

Lubrication System:

Oil pump, oil filter, oil cooler, oil passages, oil pressure diagnostics

Fuel System:

Fuel tank, fuel pump, fuel filter, fuel injectors, fuel pressure regulator, EVAP system, fuel quality considerations

Cooling System:

Radiator, water pump, thermostat, cooling fan, hoses, coolant specifications

Ignition System:

Spark plugs, ignition coils, ignition timing, crankshaft position sensor, camshaft position sensor

Starting System:

Starter motor, starter solenoid, battery, ignition switch

Charging System:

Alternator, voltage regulator, battery charging diagnostics

Exhaust System:

Exhaust manifold, catalytic converter, muffler, oxygen sensors, exhaust pipe routing

Suspension:

Front suspension (struts, control arms, ball joints), rear suspension (torsion beam, shock absorbers), wheel alignment specifications

Driveline Axle:

Front axle, rear axle, CV joints, drive shafts, differential (if applicable), transfer case (if applicable)

Brakes:

Front disc brakes, rear disc brakes (or drums), brake pads, brake rotors, brake calipers, master cylinder, brake lines, ABS system diagnostics

Transmission Transaxle:

Manual transmission, Automatic transmission (ATF specifications, torque converter, clutch), transaxle components

Steering:

Power steering system (pump, rack and pinion), steering column, steering linkage, tie rod ends

Heating And Ventilation:

HVAC system operation, blower motor, heater core, evaporator core, cabin air filter replacement

Air Conditioner:

A/C compressor, refrigerant charge, A/C system diagnostics, leak detection

Restraint:

Airbag system, seat belts, SRS control module diagnostics

Body Cab And Accessories:

Body panel removal/installation, door mechanisms, window regulators, interior trim, exterior trim, bumpers, hood, tailgate

Wiring Systems:

Wiring diagrams, connector identification, pinouts, troubleshooting electrical circuits

Control System:

ECU (Engine Control Unit) operation, sensor inputs, actuator outputs, diagnostic trouble codes (DTCs)

Body Electrical System:

Lighting (headlights, taillights, interior), power windows, power locks, mirrors, wipers, horn, fuses, relays

Cruise Control System:

Cruise control module, speed sensors, actuator operation, troubleshooting

Immobilizer Control System:

Immobilizer unit, key programming, transponder chip operation, troubleshooting

Procedures Included

Maintenance Procedures:

Oil changes, filter replacements, fluid level checks, spark plug replacement, brake pad replacement, tire rotation

Repair Procedures:

Engine rebuild, transmission overhaul, brake caliper replacement, suspension component replacement, body panel repair, electrical component repair

Troubleshooting:

Diagnostic procedures for engine performance, electrical faults, braking issues, HVAC problems, common symptoms and solutions

Diagnostics:

OBD-II diagnostics, reading and interpreting fault codes, sensor data analysis

Installation:

Component installation, accessory installation guidance (where applicable)

Technical Depth

Depth:

Comprehensive from basic maintenance to advanced diagnostics and full overhauls, including detailed torque specifications, clearance measurements, and repair sequences.

📊 Manual Specifications

File Format

File Type:

Software Requirements:

Adobe Acrobat Reader

Extraction Requirement:

ZIP archive requires WinZip or WinRAR

Print Quality

Printability:

Printable pages for specific tasks

Binding Type

Binding:

N/A (Electronic format)

Paper Type

Paper Quality:

N/A (Electronic format)

⚙️ Engine Specifications

Primary Engine

Engine 1.5L Variant:

M15A, 1.5L (1493cc) DOHC 16-valve inline-4 petrol

Engine 1.6L Variant:

M16A, 1.6L (1586cc) DOHC 16-valve inline-4 petrol

Engine 2.0L Variant:

J20A, 2.0L (1995cc) DOHC 16-valve inline-4 petrol

Performance

Horsepower 1.5L:

Approx. 99-102 PS (98-101 hp)

Torque 1.5L:

Approx. 133-137 Nm (98-101 lb-ft)

Horsepower 1.6L:

Approx. 107-112 PS (106-110 hp)

Torque 1.6L:

Approx. 145-150 Nm (107-111 lb-ft)

Horsepower 2.0L:

Approx. 140-145 PS (138-143 hp)

Torque 2.0L:

Approx. 180-185 Nm (133-136 lb-ft)

Fuel System

Fuel Delivery:

Multi-point Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline

🔧 Transmission

Standard

Standard Transmission:

5-speed Manual Transmission

Optional

Optional Transmission:

4-speed Automatic Transmission

Features

Drivetrain Options:

Front-Wheel Drive (FWD), All-Wheel Drive (AWD) - often referred to as '4W420' in some contexts, suggesting a system similar to Suzuki's ALLGRIP

📐 Dimensions

Exterior

Length:

Approx. 4135 mm (162.8 in)

Width:

Approx. 1690 mm (66.5 in)

Height:

Approx. 1550 mm (61.0 in) (FWD) / 1565 mm (61.6 in) (AWD)

Wheelbase:

Approx. 2500 mm (98.4 in)

Weights

Curb Weight:

Approx. 1150-1300 kg (2535-2866 lbs) depending on engine and drivetrain

Gross Vehicle Weight Rating:

Varies by model, refer to vehicle VIN plate

🛡️ Safety Features

Ratings

Crash Test Results:

Euro NCAP: 4 Stars (for the original European model, specific ratings may vary by year and testing protocol)

Active Features

Active Safety Systems:

Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Brake Assist (BA) may be available on higher trims or later models.

Passive Features

Passive Safety Features:

Front airbags for driver and passenger, side airbags, curtain airbags (depending on trim level and market), seatbelt pretensioners, ISOFIX child seat anchors.

💡 Technology Features

Infotainment

Infotainment System:

Basic AM/FM/CD player with optional MP3 compatibility and auxiliary input. Higher trims might feature upgraded audio systems or navigation in some markets. Bluetooth connectivity may be limited or optional.

Driver Assistance

Driver Assistance Features:

Limited driver assistance features. Primarily focused on safety fundamentals like ABS and airbags. Electronic Stability Control (ESC) may have been introduced on later models or as an option in certain markets.

Connectivity

Connectivity Options:

Auxiliary audio input is common. Limited integration with smartphones beyond basic audio playback. No advanced connectivity suites like Apple CarPlay or Android Auto.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 15,000 km (9,300 miles) or 12 months, whichever comes first. Consult manual for specific engine/oil type.

Air Filter Replacement:

Recommended every 30,000 km (18,600 miles) or as needed based on driving conditions.

Spark Plug Replacement:

Typically around 60,000-100,000 km (37,000-62,000 miles) depending on spark plug type (standard vs. iridium). Consult manual.

Fluid Specifications

Engine Oil Type:

Refer to manual: typically 0W-20, 5W-30, or 10W-40 depending on climate and engine variant.

Coolant Type:

Suzuki Super Long Life Coolant (or equivalent ethylene glycol based coolant with a 50/50 mix of coolant and distilled water).

Automatic Transmission Fluid Type:

Refer to manual for specific ATF type, e.g., Suzuki ATF 3317 or equivalent.

Known Issues

Common Problems:

Potential for minor electrical gremlins, wear on suspension components over time, occasional clutch wear in manual transmissions, and fuel pump issues on higher mileage vehicles.

📚 Vehicle History

Brand Heritage

Manufacturer:

Suzuki Motor Corporation, a Japanese multinational automotive manufacturer with a long history in small cars and off-road vehicles.

Model Evolution

Development:

The SX4 was developed as a joint venture between Suzuki and Fiat, sharing platforms with the Fiat Sedici. It was designed to offer a blend of SUV styling with compact car practicality.

Production

Manufacturing Locations:

Primarily manufactured in Japan and Hungary.

🏆 Awards & Recognition

Recognitions

Notable Awards:

While specific awards for the SX4 during this period are not widely publicized, it was generally well-regarded for its value, practicality, and the availability of all-wheel drive in the compact crossover segment. It often featured on 'best value' or 'most affordable AWD' lists.