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2006-2012 Suzuki SX4 RW415-RW416-RW420 Series Workshop Repair Service Manual English-German-French-Spanish

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🏷️ Basic Information Identification Make: Suzuki Model: SX4 Generation: First Generation (GY Series) Production Years: 2006-2012 Codes Chassis Codes: RW415, RW416, RW420 👋 Introduction Market Position Target Audience: DIY enthusiasts, independent repair shops, Suzuki SX4 owners seeking to perform their own maintenance and repairs. Competitive Analysis Value Proposition: Offers significant cost savings compared to dealership service, empowering owners with knowledge and capability for self-repair. Key Features Accessibility: Instant download, multi-platform compatibility, and multilingual support enhance user experience. Completeness: 100% complete and intact, covering all models and engines within the specified series. 📋 Manual Details Coverage Areas Engines Covered: All engine variants for RW415, RW416, RW420 series (likely 1.5L, 1.6L, 2.0L petrol) Body Styles Covered: All body styles for the specified series (e.g., Sedan, Hatchback) Page Count Estimated Page Count: Extensive (comprehensive workshop manual content, typically 1000+ pages) Manual Type Type: Workshop Repair Service Manual Language Languages: English, German, French, Spanish Format Format: PDF System Compatibility: All Versions of Windows, Mac, iOS, BB, Android, etc. Requirements: Adobe PDF Reader Print Quality Printable: Yes Drm Protection Protection: Complete Free (No DRM) Searchability Features: Bookmarked and Searchable PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul and rebuilding procedures, component removal/installation, specifications. Engine Control System: Diagnosis and repair of ECU, sensors, actuators, and emission control systems. Fuel System: Fuel tank, pump, lines, filter, injectors, pressure testing, and diagnosis. Cooling System: Radiator, thermostat, water pump, hoses, coolant specifications, leak detection, and repair. Ignition System: Spark plugs, coils, ignition timing, diagnosis of ignition related issues. Exhaust System: Catalytic converter, mufflers, pipes, gaskets, and troubleshooting. Transmission Transaxle: Manual and Automatic transmission servicing, repair, overhaul, fluid specifications, and control systems. Clutch System: Clutch unit, pedal, master/slave cylinders, hydraulic system, repair, and adjustment. Driveline: Drive shafts, CV joints, differential case assembly, and related components. Suspension System: Front and rear suspension, shocks, springs, control arms, alignment procedures and specifications. Steering System: Steering column, power steering system, tie rods, diagnosis and repair. Brake System: Brake fluid, master cylinder, booster, calipers, pads, rotors, ABS diagnosis and repair. Electrical Distribution: Fuse boxes, relays, power distribution, wiring harness repair. Wiring Diagrams: Complete, detailed wiring schematics for all vehicle systems. Lighting System: Headlights, taillights, interior lighting, bulb specifications, and troubleshooting. Instrumentation Warnings Systems: Instrument cluster, warning lights, sensor diagnostics, and gauge troubleshooting. Battery Charging Systems: Battery, alternator, starter motor, diagnosis and service. Climate Control: Air conditioning system, heater core, blower motor, refrigerant, diagnosis and repair. Audio Visual System: Radio, speakers, amplifier, antenna, and related components. Body Frame Mounting: Body panels, chassis components, structural integrity, repair procedures. Supplemental Restraint System: Airbags, seat belts, SRS module, diagnosis and safety precautions. Wiper Washer System: Wiper motors, blades, washer fluid system, and controls. Sun Roof System: Sunroof operation, motor, tracks, and repair (if equipped). Procedures Included Engine Overhaul Rebuilding: Comprehensive steps for full engine disassembly, inspection, and reassembly. Timing Belt Replacement: Detailed procedure including alignment marks, tensioner replacement, and torque specifications. Trouble Codes Diagnostics: Identification of OBD-II codes, diagnostic tree charts, and troubleshooting procedures. Front End Alignment: Specifications and procedures for camber, caster, toe adjustment. Transmission Removal Installation: Step-by-step guide for removing and reinstalling both manual and automatic transmissions. Air Conditioning Service: Refrigerant types, capacities, evacuation, recharging, and leak testing. Brake Servicing: Pad replacement, rotor resurfacing/replacement, caliper service, bleeding procedures. U Joint Cv Joint Service: Inspection, replacement, and lubrication of universal and constant velocity joints. Repair Procedures: A-Z coverage of all repair tasks, from simple replacements to complex overhauls. Vacuum Diagrams: Detailed vacuum routing diagrams for engine and emission control systems. Technical Depth Depth: Complete and comprehensive, covering all aspects of repair and maintenance. Illustrations Diagrams: Hundreds of detailed illustrations, exploded diagrams, and photographs. Specifications: Detailed technical data, torque specifications, fluid capacities, and clearances for all components. Factory Maintenance: Includes factory maintenance schedules and charts. 📊 Manual Specifications File Format Type: PDF Portability: Viewable on any computer and portable devices with PDF reader. Print Quality Printability: All pages are printable, allowing users to print specific sections for workshop use. Binding Type Format Type: Digital Download (PDF) Paper Type Virtual Paper Quality: High-resolution digital format, preventing physical wear and tear. ⚙️ Engine Specifications Primary Engine Engine Code Examples: M15A (1.5L), M16A (1.6L), J20A/J20B (2.0L) – to be confirmed by specific chassis code variants. Performance Horsepower Range: Typically 99-107 hp (1.5L), 107-120 hp (1.6L), 143-150 hp (2.0L) depending on exact engine and market. Torque Range: Typically 133-137 Nm (1.5L), 148-156 Nm (1.6L), 189-194 Nm (2.0L) depending on exact engine and market. Fuel System Induction: Multi-point Fuel Injection (MPI) or Electronic Fuel Injection (EFI) depending on engine variant. Fuel Type: Unleaded Gasoline Maintenance Recommended Oil Viscosity: Likely 5W-30 or 10W-30 API certified, check manual for specific viscosity and API service rating. Timing Belt Material: Likely a toothed rubber timing belt, replacement intervals are critical. 🔧 Transmission Standard Type: 5-speed Manual...
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Sku: 317133
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2006-2012 Suzuki SX4 RW415-RW416-RW420 Series Workshop Repair Service Manual English-German-French-Spanish
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
SX4
Generation:
First Generation (GY Series)
Production Years:
2006-2012
Codes
Chassis Codes:
RW415, RW416, RW420
👋 Introduction
Market Position
Target Audience:
DIY enthusiasts, independent repair shops, Suzuki SX4 owners seeking to perform their own maintenance and repairs.
Competitive Analysis
Value Proposition:
Offers significant cost savings compared to dealership service, empowering owners with knowledge and capability for self-repair.
Key Features
Accessibility:
Instant download, multi-platform compatibility, and multilingual support enhance user experience.
Completeness:
100% complete and intact, covering all models and engines within the specified series.
📋 Manual Details
Coverage Areas
Engines Covered:
All engine variants for RW415, RW416, RW420 series (likely 1.5L, 1.6L, 2.0L petrol)
Body Styles Covered:
All body styles for the specified series (e.g., Sedan, Hatchback)
Page Count
Estimated Page Count:
Extensive (comprehensive workshop manual content, typically 1000+ pages)
Manual Type
Type:
Workshop Repair Service Manual
Language
Languages:
English, German, French, Spanish
Format
Format:
PDF
System Compatibility:
All Versions of Windows, Mac, iOS, BB, Android, etc.
Requirements:
Adobe PDF Reader
Print Quality
Printable:
Yes
Drm Protection
Protection:
Complete Free (No DRM)
Searchability
Features:
Bookmarked and Searchable PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul and rebuilding procedures, component removal/installation, specifications.
Engine Control System:
Diagnosis and repair of ECU, sensors, actuators, and emission control systems.
Fuel System:
Fuel tank, pump, lines, filter, injectors, pressure testing, and diagnosis.
Cooling System:
Radiator, thermostat, water pump, hoses, coolant specifications, leak detection, and repair.
Ignition System:
Spark plugs, coils, ignition timing, diagnosis of ignition related issues.
Exhaust System:
Catalytic converter, mufflers, pipes, gaskets, and troubleshooting.
Transmission Transaxle:
Manual and Automatic transmission servicing, repair, overhaul, fluid specifications, and control systems.
Clutch System:
Clutch unit, pedal, master/slave cylinders, hydraulic system, repair, and adjustment.
Driveline:
Drive shafts, CV joints, differential case assembly, and related components.
Suspension System:
Front and rear suspension, shocks, springs, control arms, alignment procedures and specifications.
Steering System:
Steering column, power steering system, tie rods, diagnosis and repair.
Brake System:
Brake fluid, master cylinder, booster, calipers, pads, rotors, ABS diagnosis and repair.
Electrical Distribution:
Fuse boxes, relays, power distribution, wiring harness repair.
Wiring Diagrams:
Complete, detailed wiring schematics for all vehicle systems.
Lighting System:
Headlights, taillights, interior lighting, bulb specifications, and troubleshooting.
Instrumentation Warnings Systems:
Instrument cluster, warning lights, sensor diagnostics, and gauge troubleshooting.
Battery Charging Systems:
Battery, alternator, starter motor, diagnosis and service.
Climate Control:
Air conditioning system, heater core, blower motor, refrigerant, diagnosis and repair.
Audio Visual System:
Radio, speakers, amplifier, antenna, and related components.
Body Frame Mounting:
Body panels, chassis components, structural integrity, repair procedures.
Supplemental Restraint System:
Airbags, seat belts, SRS module, diagnosis and safety precautions.
Wiper Washer System:
Wiper motors, blades, washer fluid system, and controls.
Sun Roof System:
Sunroof operation, motor, tracks, and repair (if equipped).
Procedures Included
Engine Overhaul Rebuilding:
Comprehensive steps for full engine disassembly, inspection, and reassembly.
Timing Belt Replacement:
Detailed procedure including alignment marks, tensioner replacement, and torque specifications.
Trouble Codes Diagnostics:
Identification of OBD-II codes, diagnostic tree charts, and troubleshooting procedures.
Front End Alignment:
Specifications and procedures for camber, caster, toe adjustment.
Transmission Removal Installation:
Step-by-step guide for removing and reinstalling both manual and automatic transmissions.
Air Conditioning Service:
Refrigerant types, capacities, evacuation, recharging, and leak testing.
Brake Servicing:
Pad replacement, rotor resurfacing/replacement, caliper service, bleeding procedures.
U Joint Cv Joint Service:
Inspection, replacement, and lubrication of universal and constant velocity joints.
Repair Procedures:
A-Z coverage of all repair tasks, from simple replacements to complex overhauls.
Vacuum Diagrams:
Detailed vacuum routing diagrams for engine and emission control systems.
Technical Depth
Depth:
Complete and comprehensive, covering all aspects of repair and maintenance.
Illustrations Diagrams:
Hundreds of detailed illustrations, exploded diagrams, and photographs.
Specifications:
Detailed technical data, torque specifications, fluid capacities, and clearances for all components.
Factory Maintenance:
Includes factory maintenance schedules and charts.
📊 Manual Specifications
File Format
Type:
PDF
Portability:
Viewable on any computer and portable devices with PDF reader.
Print Quality
Printability:
All pages are printable, allowing users to print specific sections for workshop use.
Binding Type
Format Type:
Digital Download (PDF)
Paper Type
Virtual Paper Quality:
High-resolution digital format, preventing physical wear and tear.
⚙️ Engine Specifications
Primary Engine
Engine Code Examples:
M15A (1.5L), M16A (1.6L), J20A/J20B (2.0L) – to be confirmed by specific chassis code variants.
Performance
Horsepower Range:
Typically 99-107 hp (1.5L), 107-120 hp (1.6L), 143-150 hp (2.0L) depending on exact engine and market.
Torque Range:
Typically 133-137 Nm (1.5L), 148-156 Nm (1.6L), 189-194 Nm (2.0L) depending on exact engine and market.
Fuel System
Induction:
Multi-point Fuel Injection (MPI) or Electronic Fuel Injection (EFI) depending on engine variant.
Fuel Type:
Unleaded Gasoline
Maintenance
Recommended Oil Viscosity:
Likely 5W-30 or 10W-30 API certified, check manual for specific viscosity and API service rating.
Timing Belt Material:
Likely a toothed rubber timing belt, replacement intervals are critical.
🔧 Transmission
Standard
Type:
5-speed Manual Transmission (likely standard on lower trims)
Optional
Type:
4-speed Automatic Transmission (likely optional on higher trims)
Features
Drive System:
Front-Wheel Drive (FWD) standard, All-Wheel Drive (AWD) available on some models.
Maintenance
Manual Transmission Fluid:
GL-4 rated gear oil, specific viscosity to be confirmed by manual.
Automatic Transmission Fluid:
ATF Type T-IV or equivalent, specific type to be confirmed by manual.
📐 Dimensions
Exterior
Wheelbase:
Approximately 2500 mm (2500 mm)
Length:
Sedan: ~4140 mm, Hatchback: ~4135 mm
Width:
Approximately 1755 mm
Height:
Approximately 1580 mm (Hatchback), 1565 mm (Sedan)
Weights
Curb Weight:
Approximately 1150-1250 kg, depending on engine and drivetrain.
Gross Vehicle Weight Rating:
To be specified by manual.
Towing Capacity:
Generally not recommended or very limited for this class of vehicle, check manual.
🛡️ Safety Features
Ratings
NHTSA Ratings:
Varied by year and specific crash test. Check NHTSA records for detailed ratings.
IIHS Ratings:
Varied by year and specific crash test. Check IIHS records for detailed ratings.
Active Features
ABS:
Anti-lock Braking System (standard on most trims).
Ebd:
Electronic Brakeforce Distribution (likely standard with ABS).
Traction Control:
Electronic Traction Control System (TCS) may be available on higher trims or AWD models.
Passive Features
Airbags:
Front airbags, side airbags, curtain airbags (availability varies by trim and market).
Seatbelts:
Pre-tensioner and force-limiter equipped front seatbelts.
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM/CD player with auxiliary input. Higher trims may offer premium sound systems or USB connectivity.
Driver Assistance
Cruise Control:
Available on higher trim levels.
Connectivity
Bluetooth:
May be available as an option or on later models/higher trims.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 7,500-10,000 miles (12,000-16,000 km) or 6-12 months, subject to driving conditions. Refer to manual for precise interval.
Timing Belt Replacement:
Critical interval, usually around 60,000-100,000 miles (96,000-160,000 km). Consult manual for exact mileage/time recommendation.
Spark Plug Replacement:
Typically around 60,000-100,000 miles for iridium or platinum plugs. Refer to manual for specific type and interval.
Fluid Specifications
Engine Coolant:
Proprietary Suzuki coolant or a quality Asian-blue ethylene glycol based coolant with distilled water, typically 50/50 mix. Capacity ~5-6 liters.
Brake Fluid:
DOT 3 or DOT 4, check manual for precise specification.
Known Issues
Engine Mounts:
Can degrade over time leading to increased vibration.
Suspension Components:
Wear on bushings, ball joints, and tie rod ends can occur with mileage, especially in adverse road conditions.
Exhaust Manifold:
Some reports of cracking on older models, particularly the J20 engine.
📚 Vehicle History
Brand Heritage
Manufacturer:
Suzuki Motor Corporation, a Japanese multinational corporation known for its compact cars and motorcycles.
Model Evolution
Segment:
Subcompact crossover SUV / compact car, often marketed as a 'Global Crossover'.
Design Philosophy:
Combines the practicality of a hatchback with the higher driving position and available AWD of an SUV.
Production
Manufacturing Locations:
Primarily Japan, with production also occurring in Hungary (for European markets) and other locations depending on global demand.
🏆 Awards & Recognition
Recognitions
Consumer Reports Ratings:
Ratings varied across model years. Check specific year reviews for reliability and satisfaction scores.
Insurance Institute For Highway Safety Top Safety Pick:
Earned 'Top Safety Pick' status in certain years for its crash test performance.
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