The 1997 VS800GLV Intruder is a classic cruiser motorcycle celebrated for its timeless styling and reliable V-twin engine. Offering accessible performance and a comfortable riding experience, it stands as a distinctive choice in its segment, comparable to models like the Honda Shadow VT750, Yamaha Virago XV750, and Kawasaki Vulcan VN750. Engineered with a 799 cc V-twin, four-stroke, air-cooled engine, the VS800GLV delivers a robust power output suitable for cruising and general riding. Its robust construction and thoughtful design underscore a commitment to quality and rider satisfaction. This comprehensive service repair manual provides in-depth guidance for the maintenance and repair of your 1997 VS800GLV Intruder. Covering a wide array of systems including the engine, transmission, fuel system, and electrical components, it offers detailed procedures for everything from routine checks and fluid changes to complete overhauls. With step-by-step instructions, troubleshooting charts, and essential technical specifications, this manual is an indispensable resource for owners and technicians alike, empowering them to keep the VS800GLV Intruder in optimal condition and ensure its longevity. 🏷️ Basic Information Identification Make: Suzuki Model: VS800GLV Intruder Year: 1997 Codes Chassis Code: VS800GLV 👋 Introduction Market Position Segment: Cruiser Motorcycle Target Audience: Enthusiasts and owners seeking to maintain and repair their VS800GLV Intruder Competitive Analysis Competitors: Honda Shadow VT750, Yamaha Virago XV750, Kawasaki Vulcan VN750 Key Features Vehicle Appeal: Classic cruiser styling, reliable V-twin engine, accessible performance Manual Value Proposition: Enables DIY maintenance, reduces repair costs, enhances understanding of the vehicle's mechanics 📋 Manual Details Coverage Areas Primary Coverage: Service and Repair Scope: Comprehensive mechanical and electrical systems Page Count Estimated Page Count: Approximately 300-500 pages (typical for this era and model) Manual Type Type: Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Engine overhaul, tuning, ignition, lubrication, cooling Transmission: Gearbox disassembly, assembly, clutch, final drive Fuel System: Carburetor (Mikuni BSR32) service and adjustment, fuel pump, fuel lines Electrical System: Wiring diagrams, charging system, starting system, lighting, instrumentation, ignition system Brakes: Front disc brake, rear drum brake maintenance, service, and troubleshooting Suspension: Front telescopic forks, rear monoshock absorber, service and adjustments Steering: Handlebar, steering stem, bearing maintenance Frame And Bodywork: Frame inspection, body panel removal/installation, seat, fenders Wheels And Tires: Wheel bearing service, tire replacement, balancing Procedures Included Maintenance: Routine checks, lubrication, filter replacement, spark plug replacement, brake fluid flush Troubleshooting: Diagnostic charts for common problems, electrical issues, engine performance Repair: Step-by-step instructions for component disassembly, repair, and reassembly Adjustments: Carburetor synchronization and idle adjustment, clutch play, brake lever free play Specifications: Torque values, clearances, fluid capacities, electrical specifications Technical Depth Depth: Comprehensive from basic adjustments to complete engine and transmission rebuilds Diagnostic Capabilities: Detailed troubleshooting sections with symptom-based diagnostics 📊 Manual Specifications File Format Digital Format: PDF Searchability: Likely text-searchable PDF (depending on original source quality) Print Quality Print Readability: Designed for clear printing and on-screen viewing Binding Type Binding: N/A (Digital PDF format) Paper Type Paper Type: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Engine Type: V-twin, four-stroke Displacement: 799 cc (48.8 cu in) Bore X Stroke: 83.0 mm x 74.4 mm (3.27 in x 2.93 in) Valve Train: SOHC, 4 valves per cylinder (pushrod actuated) Cooling System: Air-cooled Compression Ratio: 9.1:1 Performance Horsepower: Approximately 50-55 HP (claimed at crankshaft, actual may vary) Torque: Approximately 65-70 Nm (claimed at crankshaft, actual may vary) Fuel System Fuel Delivery: Carburetor (Dual Mikuni BSR32) Fuel Type: Unleaded gasoline (minimum 87 octane recommended) 🔧 Transmission Standard Transmission Type: 5-speed constant mesh Clutch Type: Wet, multi-plate Final Drive: Shaft drive Features Gear Ratios: Refer to manual for specific gear ratios Transmission Fluid: Refer to manual for specific fluid type and capacity (likely GL-5 gear oil) 📐 Dimensions Exterior Length: Approximately 2310 mm (90.6 in) Width: Approximately 885 mm (34.8 in) Height: Approximately 1170 mm (46.1 in) Wheelbase: Approximately 1605 mm (63.2 in) Ground Clearance: Approximately 135 mm (5.3 in) Weights Dry Weight: Approximately 192 kg (423 lbs) Fuel Capacity: 12.0 Liters (3.2 US gallons) 🛡️ Safety Features Ratings Safety Certification: N/A (Motorcycle, not subject to automotive crash ratings) Active Features Braking System: Front: Single disc, Rear: Drum Tire Sizes: Front: 130/90-16, Rear: 170/80-15 (Refer to manual for exact specifications) Passive Features Lighting: Halogen headlight, taillight, turn signals 💡 Technology Features Infotainment Infotainment System: N/A (Basic cruiser design) Driver Assistance Driver Assistance Features: N/A Connectivity Connectivity Options: N/A 🔧 Maintenance Service Intervals Oil Change: Every 3,000-5,000 km (1,800-3,000 miles) or 6 months Spark Plugs: Replace every 10,000-15,000 km (6,000-9,000 miles) Air Filter: Inspect every 5,000 km (3,000 miles), clean/replace as needed Brake Fluid: Flush and replace every 12-24 months Drive Shaft Lube: Lubricate spline every 10,000 km (6,000 miles) Fluid Specifications Engine Oil: SAE 10W-40, API SE or SF (Consult manual for precise API classification and Suzuki specific recommendations) Engine Oil Capacity: Approximately 2.5...