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Terex PT-100G PT-100G Forestry Compact Track Loader Service Repair Manual

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To see what contain, please read table of contents: 1. PRODUCT SAFETY Chapter Overview Safety Messages Information Messages Basic Precautions Safety Labels Protective Equipment Entering and Exiting Lifting Hot Fluids and Components Corrosion Inhibitor Batteries Pressurized Items Repair Attachments Machine Labels and Decals Product Identification Number Safety Labels 2. TECHNICAL SPECIFICATIONS Specifications Engine Transmission Drive Pumps Charge Pump Drive Motors Controls Auxiliary Pump Lift Arm Control Valve Oil Cooler Critical Torque Specifications Service Tools 3. CIRCUIT DIAGRAMS Chapter Overview Hydraulic Charge Circuit Hydraulic Auxiliary Circuit Hydraulic Control Circuit Hydraulic Drive Circuit Lift Arm Control Valve Hydraulic Solenoid Blocks Electrical Attachment Outlet 4. MAINTENANCE Chapter Overview Personal Safety Lift-Arm Brace Tilt-up Cab Jacking Procedure Grease Fittings Undercarriages Track Tension Planetary Oil Change Drive Sprocket Rollers Track Removal Track Installation Air Cleaner Fuel Filter Water Separator Belt Removal/Installation Engine Oil/FIlter Change Engine Oil Specifications Oil Level Check Hydraulic Fluid/Filter Change Radiator/Oil Cooler (cleaning) Engine (cleaning) Case Drain Filter Fuse Panel Maintenance Schedule 5. MACHINE CONTROLS AND INSTRUMENTATION Chapter Overview Machine Controls Lift Arm Control Drive Control Throttle Instrumentation Switches 6. OPERATOR ENCLOSURE Chapter Overview Personal Safety Machine Preparation Removal & Installation Lap Bar Gas Spring Removal Procedure Installation Procedure Dash Pod Covers Removal Procedure Installation Procedure Side Panels Removal Procedure Installation Procedure Pillar Harness Panel Removal Procedure Installation Procedure Seat Removal Procedure Installation Procedure Headliner Removal Procedure Installation Procedure 7. CHASSIS AND FUEL TANK Chapter Overview Personal Safety Machine Preparation Removal & Installation Fuel Sending Unit Removal Procedure Installation Procedure Fuel Tank Removal Procedure Installation Procedure Footwell Removal Procedure Installation Procedure Foot Throttle Assembly Removal Procedure Installation Procedure Hood Assembly Removal Procedure Installation Procedure 8. RADIATOR AND OIL COOLER Chapter Overview Personal Safety Machine Preparation Removal & Installation Fan Guard Removal Procedure Installation Procedure Fan Removal Procedure Installation Procedure Radiator/Oil Cooler/Fan Shroud Removal Installation 9. HYDRAULIC RESERVOIR Chapter Overview Personal Safety Machine Preparation Removal & Installation Hydraulic Reservoir Removal Procedure Installation Procedure Suction Screen Removal Procedure Installation Procedure 10. LIFT ARM/DRIVE CONTROLS Chapter Overview Personal Safety Machine Preparation Removal & Installation Joystick Removal Procedure Installation Procedure Lift Arm Control Valve Removal Installation 11. HYDRAULIC PUMPS/MOTORS Chapter Overview Personal Safety Machine Preparation Removal & Installation Charge Pump Removal Procedure Installation Procedure Auxiliary Pump Removal Procedure Installation Procedure Tandem Drive Pump Removal Procedure Installation Procedure Drive Motor Removal Procedure Installation Procedure 12. ENGINE Chapter Overview Personal Safety Removal & Installation Battery Removal Procedure Installation Procedure Exhaust System Removal Procedure Installation Procedure Air Cleaner Removal Procedure Installation Procedure Engine Removal Procedure Installation Procedure 13. UNDERCARRIAGE Chapter Overview Personal Safety Machine Preparation Removal & Installation 15 Idler Wheel ) Removal Procedure Installation Procedure 10 Bogie Wheel & Hub Removal & Service Procedure Idler Hub Removal & Service Procedure Front and Rear Axles Removal/Installation 14. LIFT ARM COMPONENTS Chapter Overview Personal Safety Machine Preparation Removal & Installation Lift Cylinder Removal Procedure Installation Procedure Bucket/Tilt Cylinder Removal Procedure Installation Procedure Q/C Block PRV Removal Procedure Installation Procedure 15. QUICK ATTACH Chapter Overview Personal Safety Machine Preparation Removal & Installation Locking Pin Removal Procedure Installation Procedure Pivot Pin Removal Procedure Installation Procedure 16. HYDRAULIC COMPONENT SERVICE Chapter Overview Personal Safety Disassembly & Assembly Hydraulic Cylinder Disassembly Procedure Assembly Procedure Lift Arm Control Valve Disassembly Procedure Assembly Procedure Drive Pump (Drive Relief Valves) Disassembly & Adjustment Drive Pump (Solenoid/Spool) Disassembly Procedure Assembly Procedure Auxiliary Pump Disassembly Procedure Assembly Procedure 17. HYDRAULIC PRESSURE & FLOW Chapter Overview Personal Safety Contamination Inspection Pressure/Flow Test and Troubleshooting Charge Pressure Check & Adjust Auxiliary Pressure Check & Adjust Lift Arm Pressure Check Drive Pressure Check 18. TROUBLESHOOTING Chapter Overview Personal Safety Visual Inspection General Troubleshooting Scenarios Engine/Machine Troubleshooting 19. SERVICE TOOL Chapter Overview Personal Safety Service Tool Connecting the Service Tool Using the Service Tool 20. LUBRICANT & FUEL SPECIFICATION Chapter Overview Fluids Fuel Specifications 21. SERVICE AIDS & SUPPLEMENTS General Torque Specifications Fitting Torque Specifications
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Terex PT-100G PT-100G Forestry Compact Track Loader Service Repair Manual
To see what contain, please read table of contents:

1. PRODUCT SAFETY
Chapter Overview
Safety Messages
Information Messages
Basic Precautions
Safety Labels
Protective Equipment
Entering and Exiting
Lifting
Hot Fluids and Components
Corrosion Inhibitor
Batteries
Pressurized Items
Repair
Attachments
Machine Labels and Decals
Product Identification Number
Safety Labels

2. TECHNICAL SPECIFICATIONS
Specifications
Engine
Transmission
Drive Pumps
Charge Pump
Drive Motors
Controls
Auxiliary Pump
Lift Arm Control Valve
Oil Cooler
Critical Torque Specifications
Service Tools

3. CIRCUIT DIAGRAMS
Chapter Overview
Hydraulic Charge Circuit
Hydraulic Auxiliary Circuit
Hydraulic Control Circuit
Hydraulic Drive Circuit
Lift Arm Control Valve
Hydraulic Solenoid Blocks
Electrical Attachment Outlet

4. MAINTENANCE
Chapter Overview
Personal Safety
Lift-Arm Brace
Tilt-up Cab
Jacking Procedure
Grease Fittings
Undercarriages
Track Tension
Planetary Oil Change
Drive Sprocket Rollers
Track Removal
Track Installation
Air Cleaner
Fuel Filter
Water Separator
Belt Removal/Installation
Engine Oil/FIlter Change
Engine Oil Specifications
Oil Level Check
Hydraulic Fluid/Filter Change
Radiator/Oil Cooler (cleaning)
Engine (cleaning)
Case Drain Filter
Fuse Panel
Maintenance Schedule

5. MACHINE CONTROLS AND INSTRUMENTATION
Chapter Overview
Machine Controls
Lift Arm Control
Drive Control
Throttle
Instrumentation
Switches

6. OPERATOR ENCLOSURE
Chapter Overview
Personal Safety
Machine Preparation
Removal & Installation
Lap Bar Gas Spring
Removal Procedure
Installation Procedure
Dash Pod Covers
Removal Procedure
Installation Procedure
Side Panels
Removal Procedure
Installation Procedure
Pillar Harness Panel
Removal Procedure
Installation Procedure
Seat
Removal Procedure
Installation Procedure
Headliner
Removal Procedure
Installation Procedure

7. CHASSIS AND FUEL TANK
Chapter Overview
Personal Safety
Machine Preparation
Removal & Installation
Fuel Sending Unit
Removal Procedure
Installation Procedure
Fuel Tank
Removal Procedure
Installation Procedure
Footwell
Removal Procedure
Installation Procedure
Foot Throttle Assembly
Removal Procedure
Installation Procedure
Hood Assembly
Removal Procedure
Installation Procedure

8. RADIATOR AND OIL COOLER
Chapter Overview
Personal Safety
Machine Preparation
Removal & Installation
Fan Guard
Removal Procedure
Installation Procedure
Fan
Removal Procedure
Installation Procedure
Radiator/Oil Cooler/Fan Shroud
Removal
Installation

9. HYDRAULIC RESERVOIR
Chapter Overview
Personal Safety
Machine Preparation
Removal & Installation
Hydraulic Reservoir
Removal Procedure
Installation Procedure
Suction Screen
Removal Procedure
Installation Procedure

10. LIFT ARM/DRIVE CONTROLS
Chapter Overview
Personal Safety
Machine Preparation
Removal & Installation
Joystick
Removal Procedure
Installation Procedure
Lift Arm Control Valve
Removal
Installation

11. HYDRAULIC PUMPS/MOTORS
Chapter Overview
Personal Safety
Machine Preparation
Removal & Installation
Charge Pump
Removal Procedure
Installation Procedure
Auxiliary Pump
Removal Procedure
Installation Procedure
Tandem Drive Pump
Removal Procedure
Installation Procedure
Drive Motor
Removal Procedure
Installation Procedure

12. ENGINE
Chapter Overview
Personal Safety
Removal & Installation
Battery
Removal Procedure
Installation Procedure
Exhaust System
Removal Procedure
Installation Procedure
Air Cleaner
Removal Procedure
Installation Procedure
Engine
Removal Procedure
Installation Procedure

13. UNDERCARRIAGE
Chapter Overview
Personal Safety
Machine Preparation
Removal & Installation
15 Idler Wheel )
Removal Procedure
Installation Procedure
10 Bogie Wheel & Hub
Removal & Service Procedure
Idler Hub
Removal & Service Procedure
Front and Rear Axles
Removal/Installation

14. LIFT ARM COMPONENTS
Chapter Overview
Personal Safety
Machine Preparation
Removal & Installation
Lift Cylinder
Removal Procedure
Installation Procedure
Bucket/Tilt Cylinder
Removal Procedure
Installation Procedure
Q/C Block PRV
Removal Procedure
Installation Procedure

15. QUICK ATTACH
Chapter Overview
Personal Safety
Machine Preparation
Removal & Installation
Locking Pin
Removal Procedure
Installation Procedure
Pivot Pin
Removal Procedure
Installation Procedure

16. HYDRAULIC COMPONENT SERVICE
Chapter Overview
Personal Safety
Disassembly & Assembly
Hydraulic Cylinder
Disassembly Procedure
Assembly Procedure
Lift Arm Control Valve
Disassembly Procedure
Assembly Procedure
Drive Pump (Drive Relief Valves)
Disassembly & Adjustment
Drive Pump (Solenoid/Spool)
Disassembly Procedure
Assembly Procedure
Auxiliary Pump
Disassembly Procedure
Assembly Procedure

17. HYDRAULIC PRESSURE & FLOW
Chapter Overview
Personal Safety
Contamination Inspection
Pressure/Flow Test and Troubleshooting
Charge Pressure Check & Adjust
Auxiliary Pressure Check & Adjust
Lift Arm Pressure Check
Drive Pressure Check

18. TROUBLESHOOTING
Chapter Overview
Personal Safety
Visual Inspection
General Troubleshooting Scenarios
Engine/Machine Troubleshooting

19. SERVICE TOOL
Chapter Overview
Personal Safety
Service Tool
Connecting the Service Tool
Using the Service Tool

20. LUBRICANT & FUEL SPECIFICATION
Chapter Overview
Fluids
Fuel Specifications

21. SERVICE AIDS & SUPPLEMENTS
General Torque Specifications
Fitting Torque Specifications
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