🏷️ Basic Information Identification Make: Toyota Model: 6FGU15-30 / 6FDU15-30 Forklift Truck Codes Model Codes: 6FGU15-30, 6FDU15-30 👋 Introduction Market Position Industry Segment: Industrial Material Handling Equipment - Forklift Trucks Competitive Analysis Comparable Models: Competes with similar capacity internal combustion engine (ICE) forklifts from manufacturers like Hyster, Yale, Crown, Komatsu, Mitsubishi Key Features Manual Advantage: Provides factory-level technical information for accurate and efficient maintenance and repair, reducing downtime and operational costs. Vehicle Advantage: Toyota forklifts are known for their reliability, durability, and operator comfort, making them a popular choice in warehousing, manufacturing, and logistics. 📋 Manual Details Coverage Areas Primary Coverage: Full Service, Repair, and Troubleshooting for Toyota 6FGU15-30 and 6FDU15-30 Forklift Trucks Secondary Coverage: Maintenance, diagnostics, component replacement, system overhauls Page Count Estimated Page Count: Hundreds of pages (specific number not provided, but indicated as comprehensive) Manual Type Type: Factory Service & Repair Workshop Manual Language Language: English (implied by product description and common industry standard for this type of manual) Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine, transmission (hydrostatic and torque converter), drive axle, cooling system, exhaust system Hydraulics: Hydraulic pump, control valves, cylinders, hoses, filters, hydraulic fluid specifications, troubleshooting Electrical: Starting system, charging system, lighting, ignition system, sensors, wiring diagrams, fuses, relays, troubleshooting Chassis And Steering: Steering system components, frame, mast assembly, forks, tires, wheels, braking system Operator Compartment: Seating, controls, safety features, operator presence system Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, lubrication, inspections Repair: Engine overhaul, transmission repair, hydraulic component replacement, brake service, electrical component repair Troubleshooting: Diagnostic procedures, fault finding, symptom-based troubleshooting guides Assembly Disassembly: Detailed step-by-step instructions with exploded diagrams for component removal and installation Diagnostics: Engine fault codes, hydraulic system diagnostics, electrical circuit testing. Technical Depth Depth: Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds Detail Level: Hundreds of detailed photos and diagrams, step-by-step instructions, exploded views Rebuild Procedures: Detailed instructions for rebuilding major components like the engine, transmission, and hydraulic pump/cylinders. 📊 Manual Specifications File Format Compatibility: Fully compatible with all Windows and MAC computers Accessibility: Instant download, usable on multiple computers and devices (tablets, smartphones) Searchability: PDF format typically allows for text searching, enhancing efficiency in finding specific information. Print Quality Printability: Printable, allowing for single page or full manual printing Binding Type Binding: N/A (Digital PDF format) Paper Type Paper Quality: N/A (Digital PDF format) Licensing License: Lifetime use, no expiry dates, no renewal fees, no extra fees ⚙️ Engine Specifications Primary Engine Engine Type: Internal Combustion Engine (specific model/variant not detailed, but typically LPG or gasoline for these models) Engine Cooling: Liquid-cooled, with radiator, fan, and thermostat. Maintenance procedures for the cooling system are critical. Performance Nominal Lift Capacity: 1500-3000 kg (3300-6600 lbs), indicated by model numbers (e.g., 15 for 1.5 ton, 30 for 3.0 ton) Fuel System Fuel Type: Propane (LPG) or Gasoline (depending on specific configuration, 6FGU typically LPG, 6FDU typically Diesel, but manual covers both types of internal combustion engines). 🔧 Transmission Standard Type: Automatic Transmission (likely Torque Converter or Hydrostatic Drive, as common in Toyota forklifts of this era/design). Optional Options: N/A (standard for this class of forklift) Features Features: Smooth power delivery, ease of operation, integrated with the hydraulic system for lift and tilt functions. Transmission Control: Hydraulic control for forward/reverse engagement and speed modulation, ensuring smooth starts and stops. 📐 Dimensions Exterior Mast Height: Variable based on mast type (e.g., Duplex, Triplex), manual will detail specific retracted and extended heights. Weights Operating Weight: Varies by specific model configuration and attachments, detailed in manual. Load Center: Typically 500mm (20 inches), critical for stability calculations. 🛡️ Safety Features Ratings Design Standards: Designed to meet relevant industrial safety standards (e.g., ANSI B56.1, ISO 3691). Manual will reference specific Toyota safety procedures. Active Features Operator Presence System: Standard feature that disengages drive and hydraulic functions when the operator leaves the seat. Passive Features Overhead Guard: Provides protection from falling objects. Seatbelt: Standard restraint system for operator safety. 💡 Technology Features Infotainment Features: N/A (Industrial equipment, focus is on operational control and diagnostics). Driver Assistance Features: Operator Presence System (OPS), integrated hydraulic control levers for precise operation. Connectivity Features: N/A (Industrial equipment, not designed for external connectivity). 🔧 Maintenance Service Intervals Daily Checks: Fluid levels (engine oil, hydraulic oil, coolant, brake fluid), tire condition, visual inspection for leaks, horn, lights, mast operation. Periodic Maintenance: Engine oil and filter change (e.g., every 250-500 operating hours), hydraulic filter replacement (e.g., every 1000 operating hours), transmission fluid check/change, air filter service, cooling system flush and refill. Manual will provide precise schedules based on operating hours and conditions. Fluid Specifications Engine Oil: Refer to manual for specific viscosity grade (e.g., 10W-30, 15W-40) and API service classification appropriate for the engine and operating environment. Hydraulic Fluid: Toyota Genuine Hydraulic Fluid or equivalent...