The 2004 Toyota RAV4 represents a key iteration in the compact SUV segment, building upon Toyota's renowned reputation for reliability and engineering excellence. This model, part of the second generation (XA10), offered a versatile blend of car-like handling and practical utility, making it a popular choice for families and individuals alike. Available in both two-door and four-door configurations, with options for front-wheel drive or a sophisticated permanent four-wheel drive system, the RAV4 provided adaptable performance for various driving conditions. Its refined styling and commitment to quality underscored its competitive position against contemporaries like the Honda CR-V and Ford Escape, solidifying its status as a dependable and well-regarded vehicle. This comprehensive service and repair manual provides in-depth technical information essential for the maintenance and repair of the 2004 Toyota RAV4. It covers a wide array of vehicle systems, including detailed diagnostics and repair procedures for gasoline engines, front-wheel drive and all-wheel drive drivetrains, braking systems, suspension, steering, and electrical components. Furthermore, the manual offers guidance on HVAC systems, body and interior repairs, scheduled maintenance, troubleshooting common issues, and interpreting diagnostic codes. With factory-level detail, this resource is an indispensable tool for owners, mechanics, and technicians seeking to ensure the optimal performance, safety, and longevity of their RAV4. 🏷️ Basic Information Identification Make: Toyota Model: RAV4 Year: 2004 Codes Chassis Code: XA10 (Second Generation) 👋 Introduction Market Position Positioning: The 2004 Toyota RAV4 solidified its position as a leading compact SUV, offering a blend of car-like driving dynamics and SUV practicality. Competitive Analysis Competitors: Competed directly with vehicles like the Honda CR-V, Ford Escape, Mazda Tribute, and Subaru Forester. Key Features Features: Available in 2-door and 4-door configurations, front-wheel drive or permanent four-wheel drive, refined styling, and a reputation for reliability. 📋 Manual Details Coverage Areas Coverage: Comprehensive service and repair information for the 2004 Toyota RAV4. Page Count Estimated Pages: Extensive, typically 1000+ pages for a full factory manual (specific count not provided, but implied by OE source). Manual Type Type: Service and Repair Manual Software Language Language: English Format Format: PDF Download (accessed via web browser) 📖 Manual Coverage Systems Covered Engine: Detailed diagnostics, repair, and maintenance for gasoline engines. Drivetrain: Front-wheel drive (FWD) and All-wheel drive (AWD) systems, differentials, axles, driveshafts. Brakes: Hydraulic brake system, Anti-lock Braking System (ABS), parking brake, component replacement. Suspension: Front and rear suspension components, alignment, shock absorbers, struts. Steering: Power steering system, steering column, tie rods, alignment. Electrical: Wiring diagrams, battery, charging system, starting system, lighting, fuses, relays, accessories. Heating And Air Conditioning: HVAC system diagnosis and repair, refrigerant handling, components. Body And Interior: Body panels, doors, windows, seats, trim, safety systems integration. Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, inspections. Repair: Component replacement, system overhauls, troubleshooting common faults. Diagnostics: Troubleshooting guides, fault code interpretation (OBD-II), diagnostic procedures. Specifications: Torque specifications, clearances, measurements, fluid capacities. Technical Depth Depth: Factory-level detail, covering everything from basic maintenance to complex diagnostics and component overhauls. 📊 Manual Specifications File Format Format: Digital (PDF accessible via web browser) Print Quality Quality: High-resolution, allowing for clear viewing of diagrams and text. Binding Type Binding: N/A (Digital format) Paper Type Paper: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Engine Code And Type: 1AZ-FE (2.0L 4-cylinder DOHC VVT-i) or 1ZZ-FE (1.8L 4-cylinder DOHC VVT-i, primarily for some markets) / 2AZ-FE (2.4L 4-cylinder DOHC VVT-i - introduced later in the generation, potentially for late 2004 models or specific trims). Performance Displacement 2.0L: 1998 cc (122 cu in) Horsepower 2.0L: Approximately 127-130 hp @ 5600-6000 rpm (market dependent) Torque 2.0L: Approximately 131-133 lb-ft @ 4000-4400 rpm (market dependent) Displacement 2.4L: 2362 cc (144 cu in) Horsepower 2.4L: Approximately 153 hp @ 5600 rpm Torque 2.4L: Approximately 152 lb-ft @ 4000 rpm Fuel System System: Electronic Fuel Injection (EFI) Recommended Fuel: 87 Octane Unleaded Gasoline 🔧 Transmission Standard Type 2.0L: 5-Speed Manual Transmission Optional Type 2.0L: 4-Speed Automatic Transmission (Super ECT) Type 2.4L: 4-Speed Automatic Transmission (Super ECT) Features AWD System: Viscous coupling AWD system with center differential for optimal traction distribution. 📐 Dimensions Exterior Length: Approx. 166.7 inches (4235 mm) for 4-door models Width: Approx. 69.1 inches (1755 mm) Height: Approx. 66.1 inches (1680 mm) (with roof rails) Wheelbase: Approx. 103.1 inches (2619 mm) Weights Curb Weight: Approx. 3100 - 3400 lbs (1406 - 1542 kg), depending on configuration. 🛡️ Safety Features Ratings NHTSA Front Impact: 5-star rating (driver and passenger) NHTSA Side Impact: 4-star rating (front and rear passengers) Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Optional Traction Control System (TRAC) Passive Features Airbags: Front dual-stage airbags, optional front side-impact airbags. 💡 Technology Features Infotainment Audio System: Standard AM/FM/CD player, optional premium audio systems with multiple speakers. Driver Assistance Cruise Control: Available cruise control. Connectivity Auxiliary Input: Not typically standard, but aftermarket solutions may exist. 🔧 Maintenance...