This manual covers the Triumph T100SS Tiger 100, produced between 1960 and 1973. Known for its iconic British styling and reliable parallel-twin engine, the Tiger 100 was a performance-oriented roadster of its era. Representing a significant period in British motorcycling, this model is sought after by enthusiasts for its character and mechanical simplicity. Its approximately 500cc air-cooled engine, typically paired with a 4-speed gearbox and wet multi-plate clutch, provided strong mid-range performance. The motorcycle features a chain drive to the rear wheel and was equipped with single leading shoe drum brakes front and rear, along with essential lighting. This comprehensive workshop service manual provides detailed instructions for the maintenance, repair, and restoration of the Triumph T100SS Tiger 100. It covers all essential systems, including the engine mechanicals, fuel and ignition systems, transmission, chassis, suspension, braking, and electrical systems. The manual includes step-by-step repair procedures, diagnostic information, troubleshooting guides for common issues, and detailed specifications such as tightening torques and wear limits. With numerous illustrations, exploded diagrams, and special tool references, this 258-page English-language manual is an indispensable resource for owners, mechanics, and technicians aiming to keep this classic motorcycle in optimal condition. 🏷️ Basic Information Identification Make: Triumph Model: T100SS Tiger 100 Year Range Covered: 1960-1973 Codes Engine Code: Various, primarily 3TA and T100 derived engines 👋 Introduction Market Position Segment: Classic British Motorcycle, lightweight to mid-weight sport/roadster Competitive Analysis Competitors: BSA Gold Star, Norton Commando (earlier models), Ariel Huntmaster, Royal Enfield motorcycles of similar displacement Key Features Unique Selling Points: Iconic British styling, reliable parallel-twin engine, performance-oriented for its era, strong community support Manual Value Proposition Utility: Essential for owners and mechanics undertaking maintenance, repairs, and restoration of the Triumph T100SS Tiger 100 📋 Manual Details Coverage Areas General Coverage: Comprehensive workshop and service repair for the Triumph T100SS Tiger 100 Page Count Total Pages: 258 Manual Type Type: Workshop Service Manual / Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Disassembly, assembly, inspection, repair of cylinder head, cylinders, pistons, crankshaft, connecting rods, camshaft, valves, timing Fuel System: Carburetor (e.g., Amal Monobloc) tuning, overhaul, fuel tank, fuel lines, fuel pump (if applicable) Ignition System: Magneto, coil ignition, spark plugs, points, timing, wiring diagrams Transmission: Gearbox overhaul, clutch inspection and adjustment, gear shifting mechanisms Chassis And Suspension: Front fork (leading link or telescopic depending on exact model variant), rear suspension, wheel bearings, steering head bearings Braking System: Drum brake inspection, adjustment, lining replacement, cable maintenance Electrical System: Lighting system, battery, charging system (if dynamo/alternator equipped), wiring diagrams, switchgear Exhaust System: Muffler, exhaust pipes, mounting Bodywork And Frame: Frame inspection, fuel tank mounting, seat, fenders, control levers, cables Procedures Included Maintenance: Regular service checks, lubrication points, adjustments, fluid level checks Troubleshooting: Diagnosis of common problems, performance issues, starting difficulties, electrical faults Repair: Step-by-step instructions for component removal, installation, overhaul, and repair Adjustments: Carburetor synchronization, ignition timing, clutch play, brake travel, chain tension Specifications: Tightening torques, clearances, wear limits, performance data Pictorial Diagrams: Detailed illustrations, exploded diagrams, drawings, and photos Special Tools: Reference to special tool numbers and illustrations of their usage Technical Depth Depth: Comprehensive, from basic maintenance to complete engine and gearbox rebuilds Diagnostic Information: Included where necessary for troubleshooting Manual Completeness Completeness Claim: 100% complete and intact, no missing/corrupt pages 📊 Manual Specifications File Format Quality: High-resolution, printable pages Searchability: Likely searchable text within the PDF, enhancing usability Print Quality Printability: Yes, all pages are printable Binding Type Digital Binding: PDF Download (no physical binding) Paper Type Digital Medium: Digital PDF file, viewable with Adobe Reader Compatibility Operating Systems: Windows, Mac, Linux OS ⚙️ Engine Specifications Primary Engine Configuration: Air-cooled, parallel-twin cylinder Displacement: Approximately 500cc (e.g., 490cc) Bore X Stroke: Varies slightly by exact model year but typically around 63mm x 82mm Performance Horsepower: Approx. 25-30 bhp depending on tuning and specific variant Torque: Not explicitly stated, but characterized by strong mid-range pull Fuel System Carburetor Type: Typically Amal Monobloc (single or twin depending on configuration) Fuel Type: Leaded gasoline (for original specification), modern unleaded with lead substitute or appropriate valve seat hardening required for long-term health Lubrication Oil Type: Typically SAE 20W-50 or 20W-40 motorcycle oil (mineral based recommended) 🔧 Transmission Standard Type: 4-speed constant mesh manual gearbox Optional Availability: Not typically offered with optional transmissions Features Clutch: Wet multi-plate clutch Drive: Chain drive to rear wheel 📐 Dimensions Exterior Wheelbase: Approximately 54-55 inches (1370-1400 mm) Seat Height: Approx. 30-32 inches (760-810 mm) depending on suspension setup and seat type Weights Dry Weight: Around 350-380 lbs (160-172 kg) 🛡️ Safety Features Ratings Crash Testing: Not applicable for this era of motorcycle; safety relies on rider skill and mechanical condition Active Features Braking System: Single leading shoe drum brakes front and rear Passive Features Lighting: Headlight, taillight, brake light, turn signals...