🏷️ Basic Information Identification Make: Volkswagen Model: Fox Model Year: 2004, 2005 Engine Code: BLH Region: Latin America (primarily Brazil, Argentina) 👋 Introduction Market Position Target Audience: Owners seeking in-depth DIY repair capabilities, independent repair shops, and vocational training centers. Competitive Analysis Value Proposition: Provides detailed technical information that surpasses basic owner's manuals, enabling complex repairs and maintenance. Key Features Language Advantage: Crucial for Spanish-speaking markets where the Fox was predominantly sold. Comprehensiveness: Covers all aspects of vehicle service and repair, offering a singular resource. 📋 Manual Details Coverage Areas Manual Type: Workshop Repair Service Manual Language: Spanish Format: Digital (likely PDF, given description) Bookmarking: Fully bookmarked for easy navigation Format File Format: Likely PDF, optimized for digital viewing and printing of specific pages. 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed procedures for engine disassembly, assembly, component inspection, and repair for the BLH engine variant. Engine Management: Information on ignition system, fuel injection system (MPI), emission control systems, and diagnostic procedures. Transmission: Covers manual transmission (likely MQ200 series), including clutch, gearbox internal repairs, and shift mechanism. Suspension: Front and rear suspension component service, alignment specifications, shock absorber/strut replacement. Steering: Manual steering system components, tie rod end replacement, steering column service. Brakes: Front disc brake and rear drum brake service, hydraulic system bleeding, parking brake adjustment. Electrical System: Wiring diagrams, component testing, fuse box layouts, lighting system service. Bodywork: Exterior panel removal/installation, interior trim components, door and window mechanisms. HVAC: Climate control system service, refrigerant handling, heater core and A/C evaporator replacement (likely basic coverage). Procedures Included Scheduled Maintenance: Detailed information on routine service intervals, oil changes, filter replacements, spark plug checks, and fluid level checks. Troubleshooting: Diagnostic flowcharts and symptom-based troubleshooting guides for common mechanical and electrical issues. Component Overhaul: Step-by-step instructions for the complete overhaul of major engine components like cylinder head, pistons, crankshaft. Timing Belt Replacement: Specific procedures and timing marks for replacing the engine's timing belt, crucial for engine longevity. Wheel Alignment: Specifications for camber, caster, and toe for front and rear axles, along with adjustment procedures. Brake System Repair: Detailed steps for caliper servicing, rotor replacement, drum shoe adjustment, and brake line repairs. Diagnostics Procedures: Guidance on using diagnostic tools (e.g., VCDS/VAG-COM in later models, though likely basic OBD-II for this era) and interpreting fault codes. Technical Depth Depth Level: Comprehensive repair and overhaul procedures suitable for professional mechanics and advanced DIY enthusiasts. 📊 Manual Specifications Print Quality Image Resolution: Assumed to be high enough for clear reproduction of diagrams and schematics. Binding Type Binding: Not applicable for digital format, but implies printable pages. Paper Type Paper Quality: Not applicable for digital format. ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-cylinder (I4) Engine Configuration: Transverse, front-wheel drive Engine Displacement: 1.0L (999 cc) or 1.6L (1598 cc) variants were common for Fox, but BLH specifically implies the 1.6L (EA111 family precursor). Valvetrain: SOHC (Single Overhead Camshaft), 8 valves (2 valves per cylinder) with seesaw roller rockers. Bore X Stroke: Approximately 81.0 mm x 77.4 mm for 1.6L variant (verify specific BLH details). Compression Ratio: Around 10.5:1 (typical for this engine family). Performance Horsepower Range: Approx. 98-101 PS (97-100 hp) at 5500-6000 rpm for 1.6L variants. Torque Range: Approx. 141-145 Nm (104-107 lb-ft) at 2500-3000 rpm for 1.6L variants. Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded gasoline (min. RON 95 recommended for optimal performance). Ignition System: Electronic ignition with distributorless ignition system (DIS) or coil-on-plug depending on exact sub-variant. Emissions Emission Standard: Euro III or equivalent for the model years, depending on the market. 🔧 Transmission Standard Type: 5-speed Manual Transmission Optional Type: Rarely equipped with automatic transmission in this generation. Features Clutch Type: Hydraulically actuated dry single-plate clutch. Fluid Specifications Transmission Fluid Type: VW TL 521 71 (or equivalent API GL-4 SAE 75W/90 manual transmission fluid). Gear Ratios Final Drive Ratio: Typically around 3.75:1 (specific ratio may vary). 📐 Dimensions Exterior Length: Approx. 3850 mm (151.6 inches) Width: Approx. 1660 mm (65.4 inches) Height: Approx. 1490 mm (58.7 inches) Wheelbase: Approx. 2460 mm (96.9 inches) Weights Curb Weight: Approx. 950-1050 kg (2094-2315 lbs), depending on equipment. Gross Vehicle Weight Rating: Approx. 1450-1500 kg (3197-3307 lbs). 🛡️ Safety Features Ratings Crash Test Results: Latin NCAP or equivalent regional testing would apply. Generally, safety standards were less stringent than Euro NCAP during this period. Active Features ABS: Optional on some trims, standard on higher trims. Traction Control: Rarely available on this model. Passive Features Airbags: Driver and front passenger airbags standard on most trims, side airbags rarely available. Seatbelts: 3-point seatbelts with pre-tensioners in front, 2-point or 3-point in rear depending on seating position. Child Seat Anchors: ISOFIX or equivalent child seat mounting points may be present on rear seats. 💡 Technology Features Infotainment Head Unit: Basic AM/FM/CD player or cassette player, with...