VOLVO 740 760 Digital Workshop Repair Manual 1982-1989

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🏷️ Basic Information Identification Make: Volvo Model: 740 / 760 Product Name: VOLVO 740 760 Digital Workshop Repair Manual 1982-1989 Codes Model Codes: Volvo 740: 744 (Sedan), 745 (Wagon); Volvo 760: 764 (Sedan), 765 (Wagon) Generation Generation Code: First Generation (1982-1992, with facelifts) 👋 Introduction Market Position Target Audience: Owners, independent repair shops, mechanics specializing in European vehicles Competitive Analysis Value Proposition: Provides professional-level repair information, significantly reducing dealership service costs and empowering owners for DIY maintenance and repairs. Key Features Content Quality: High-quality photos, illustrations, and detailed diagrams for clear understanding of procedures. User Friendliness: Easy-to-navigate digital format, searchable content, and print-on-demand functionality for specific tasks. Scope Of Coverage: Comprehensive 'A-Z' coverage of all repair and maintenance procedures. 📋 Manual Details Coverage Areas Years Covered: 1982, 1983, 1984, 1985, 1986, 1987, 1988, 1989 Manual Type Type: Digital Workshop Repair Manual Language Language: English Format Format: Digital (likely PDF, viewable and printable) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine removal/installation, cylinder head, valve train, pistons, crankshaft, timing belt/chain, lubrication system, cooling system, engine diagnostics Engine Management: Fuel injection systems (Bosch LH-Jetronic, K-Jetronic), ignition system, emissions control, engine control unit (ECU) diagnostics and troubleshooting Transmission Manual: Clutch, gearbox removal/installation, gear train, synchronizers, overhaul procedures, fluid specifications Transmission Automatic: Gearbox removal/installation, hydraulic system, torque converter, electronic control (if applicable), overhaul procedures, fluid specifications Drivetrain: Driveshafts, universal joints, differential, rear axle assembly, wheel bearings Suspension: Front suspension (struts, control arms, bushings), rear suspension (multi-link, trailing arms, bushings), shock absorbers, springs Steering: Power steering system, steering rack, steering column, tie rod ends, power steering pump Brakes: Front and rear disc brakes, brake calipers, master cylinder, brake booster, ABS system (if equipped), brake fluid specifications, bleeding procedures Electrical System: Battery, charging system (alternator), starting system (starter motor), lighting system, wiring diagrams, fuses, relays, power windows, central locking Body And Chassis: Body panel removal/installation, doors, hood, trunk, bumpers, interior trim, sound deadening, chassis lubrication HVAC: Heating, ventilation, and air conditioning (HVAC) system diagnosis and repair, refrigerant handling, blower motor, heater core, A/C compressor Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection and replacement Diagnostics: Troubleshooting guides for common issues, symptom-based diagnostics, fault code interpretation Repair: Step-by-step repair procedures for all major mechanical, electrical, and body components Rebuild Overhaul: Detailed instructions for engine, transmission, and differential rebuilds Installation Adjustment: Procedures for installing new parts and making necessary adjustments (e.g., valve lash, ignition timing) Technical Depth Depth: Comprehensive, from basic maintenance to advanced diagnostics and complete rebuilds, suitable for professional technicians and experienced DIYers 📊 Manual Specifications File Format File Type: Digital (PDF, HTML, or proprietary format) Print Quality Printability: Printable pages for convenient workshop use Binding Type Binding: N/A (Digital format) Paper Type Paper Quality: N/A (Digital format) ⚙️ Engine Specifications Primary Engine 740 Engine Family: Volvo Redblock (B230, B23, B200) Displacement Liters 740: 2.3L (2316 cc) Bore Stroke Mm 740: 96.0 x 80.0 mm Compression Ratio 740 Naturally Aspirated: 8.5:1 or 9.0:1 (depending on variant) Horsepower Hp 740 Naturally Aspirated: 114-130 hp @ 5000-5500 rpm (approx.) Torque Lb Ft 740 Naturally Aspirated: 130-140 lb-ft @ 2500-3000 rpm (approx.) Engine Variant 740 Turbo: B230FT (Turbocharged) Horsepower Hp 740 Turbo: 165 hp @ 5500 rpm (approx.) Torque Lb Ft 740 Turbo: 180 lb-ft @ 3000 rpm (approx.) Primary Engine 760 Engine Options 760: 2.8L V6 PRV (B28F), 2.3L Turbocharged I4 (B230FT) Displacement Liters 760 V6: 2.8L (2849 cc) Bore Stroke Mm 760 V6: 91.0 x 73.0 mm Horsepower Hp 760 V6: 145-150 hp @ 5500-5700 rpm (approx.) Torque Lb Ft 760 V6: 173-177 lb-ft @ 3000-3500 rpm (approx.) Fuel System Fuel Delivery Naturally Aspirated 740: Bosch K-Jetronic (CIS) or LH-Jetronic fuel injection Fuel Delivery Turbocharged 740: Bosch LH-Jetronic fuel injection Fuel Delivery 760 V6: Bosch K-Jetronic (CIS) fuel injection Fuel Type: Unleaded gasoline (Premium recommended for turbocharged variants) 🔧 Transmission Standard 740 Transmission Type: 4-speed manual (M46 Overdrive), 5-speed manual (M47) Optional 740 Transmission Type: 4-speed automatic with overdrive (BW35/AW220) Standard 760 Transmission Type: 4-speed automatic with overdrive (AW220) Optional 760 Transmission Type: 4-speed manual (M46 Overdrive) (less common) Features Overdrive Gear: Included on automatic and M46 manual transmissions for highway cruising efficiency. Fluid Specifications Automatic Transmission Fluid Type: Dexron III (or equivalent) Fluid Capacities Automatic Transmission Capacity Liters: ~7.5-8.5 Liters (dry fill) 📐 Dimensions Exterior 740 Sedan Length Mm: 4785 mm Width Mm: 1750 mm Height Mm: 1420 mm Exterior 740 Wagon Length Mm: 4865 mm Height Mm: 1455 mm Exterior 760 Sedan Length Mm: 4785 mm Width Mm: 1750 mm Height Mm: 1420 mm Weights Curb Weight Kg 740 Sedan: 1350-1450 kg (approx.) Curb Weight Kg 740 Wagon: 1400-1550 kg (approx.) Curb Weight Kg 760 Sedan: 1450-1550 kg (approx.) Gross Vehicle Weight Rating Gvwr Kg: ~1900-2000 kg (varies by model and equipment) Cargo Wagon Cargo...

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Tags: 1982 1983 1984 1985 1986 1987 1988 1989 700 Series 740 760 Car Cars Volvo

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Description

🏷️ Basic Information

Identification

Make:

Volvo

Model:

740 / 760

Product Name:

VOLVO 740 760 Digital Workshop Repair Manual 1982-1989

Codes

Model Codes:

Volvo 740: 744 (Sedan), 745 (Wagon); Volvo 760: 764 (Sedan), 765 (Wagon)

Generation

Generation Code:

First Generation (1982-1992, with facelifts)

👋 Introduction

Market Position

Target Audience:

Owners, independent repair shops, mechanics specializing in European vehicles

Competitive Analysis

Value Proposition:

Provides professional-level repair information, significantly reducing dealership service costs and empowering owners for DIY maintenance and repairs.

Key Features

Content Quality:

High-quality photos, illustrations, and detailed diagrams for clear understanding of procedures.

User Friendliness:

Easy-to-navigate digital format, searchable content, and print-on-demand functionality for specific tasks.

Scope Of Coverage:

Comprehensive 'A-Z' coverage of all repair and maintenance procedures.

📋 Manual Details

Coverage Areas

Years Covered:

1982, 1983, 1984, 1985, 1986, 1987, 1988, 1989

Manual Type

Type:

Digital Workshop Repair Manual

Language

Language:

English

Format

Format:

Digital (likely PDF, viewable and printable)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine removal/installation, cylinder head, valve train, pistons, crankshaft, timing belt/chain, lubrication system, cooling system, engine diagnostics

Engine Management:

Fuel injection systems (Bosch LH-Jetronic, K-Jetronic), ignition system, emissions control, engine control unit (ECU) diagnostics and troubleshooting

Transmission Manual:

Clutch, gearbox removal/installation, gear train, synchronizers, overhaul procedures, fluid specifications

Transmission Automatic:

Gearbox removal/installation, hydraulic system, torque converter, electronic control (if applicable), overhaul procedures, fluid specifications

Drivetrain:

Driveshafts, universal joints, differential, rear axle assembly, wheel bearings

Suspension:

Front suspension (struts, control arms, bushings), rear suspension (multi-link, trailing arms, bushings), shock absorbers, springs

Steering:

Power steering system, steering rack, steering column, tie rod ends, power steering pump

Brakes:

Front and rear disc brakes, brake calipers, master cylinder, brake booster, ABS system (if equipped), brake fluid specifications, bleeding procedures

Electrical System:

Battery, charging system (alternator), starting system (starter motor), lighting system, wiring diagrams, fuses, relays, power windows, central locking

Body And Chassis:

Body panel removal/installation, doors, hood, trunk, bumpers, interior trim, sound deadening, chassis lubrication

HVAC:

Heating, ventilation, and air conditioning (HVAC) system diagnosis and repair, refrigerant handling, blower motor, heater core, A/C compressor

Procedures Included

Maintenance:

Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection and replacement

Diagnostics:

Troubleshooting guides for common issues, symptom-based diagnostics, fault code interpretation

Repair:

Step-by-step repair procedures for all major mechanical, electrical, and body components

Rebuild Overhaul:

Detailed instructions for engine, transmission, and differential rebuilds

Installation Adjustment:

Procedures for installing new parts and making necessary adjustments (e.g., valve lash, ignition timing)

Technical Depth

Depth:

Comprehensive, from basic maintenance to advanced diagnostics and complete rebuilds, suitable for professional technicians and experienced DIYers

📊 Manual Specifications

File Format

File Type:

Digital (PDF, HTML, or proprietary format)

Print Quality

Printability:

Printable pages for convenient workshop use

Binding Type

Binding:

N/A (Digital format)

Paper Type

Paper Quality:

N/A (Digital format)

⚙️ Engine Specifications

Primary Engine 740

Engine Family:

Volvo Redblock (B230, B23, B200)

Displacement Liters 740:

2.3L (2316 cc)

Bore Stroke Mm 740:

96.0 x 80.0 mm

Compression Ratio 740 Naturally Aspirated:

8.5:1 or 9.0:1 (depending on variant)

Horsepower Hp 740 Naturally Aspirated:

114-130 hp @ 5000-5500 rpm (approx.)

Torque Lb Ft 740 Naturally Aspirated:

130-140 lb-ft @ 2500-3000 rpm (approx.)

Engine Variant 740 Turbo:

B230FT (Turbocharged)

Horsepower Hp 740 Turbo:

165 hp @ 5500 rpm (approx.)

Torque Lb Ft 740 Turbo:

180 lb-ft @ 3000 rpm (approx.)

Primary Engine 760

Engine Options 760:

2.8L V6 PRV (B28F), 2.3L Turbocharged I4 (B230FT)

Displacement Liters 760 V6:

2.8L (2849 cc)

Bore Stroke Mm 760 V6:

91.0 x 73.0 mm

Horsepower Hp 760 V6:

145-150 hp @ 5500-5700 rpm (approx.)

Torque Lb Ft 760 V6:

173-177 lb-ft @ 3000-3500 rpm (approx.)

Fuel System

Fuel Delivery Naturally Aspirated 740:

Bosch K-Jetronic (CIS) or LH-Jetronic fuel injection

Fuel Delivery Turbocharged 740:

Bosch LH-Jetronic fuel injection

Fuel Delivery 760 V6:

Bosch K-Jetronic (CIS) fuel injection

Fuel Type:

Unleaded gasoline (Premium recommended for turbocharged variants)

🔧 Transmission

Standard 740

Transmission Type:

4-speed manual (M46 Overdrive), 5-speed manual (M47)

Optional 740

Transmission Type:

4-speed automatic with overdrive (BW35/AW220)

Standard 760

Transmission Type:

4-speed automatic with overdrive (AW220)

Optional 760

Transmission Type:

4-speed manual (M46 Overdrive) (less common)

Features

Overdrive Gear:

Included on automatic and M46 manual transmissions for highway cruising efficiency.

Fluid Specifications

Automatic Transmission Fluid Type:

Dexron III (or equivalent)

Fluid Capacities

Automatic Transmission Capacity Liters:

~7.5-8.5 Liters (dry fill)

📐 Dimensions

Exterior 740 Sedan

Length Mm:

4785 mm

Width Mm:

1750 mm

Height Mm:

1420 mm

Exterior 740 Wagon

Length Mm:

4865 mm

Height Mm:

1455 mm

Exterior 760 Sedan

Length Mm:

4785 mm

Width Mm:

1750 mm

Height Mm:

1420 mm

Weights

Curb Weight Kg 740 Sedan:

1350-1450 kg (approx.)

Curb Weight Kg 740 Wagon:

1400-1550 kg (approx.)

Curb Weight Kg 760 Sedan:

1450-1550 kg (approx.)

Gross Vehicle Weight Rating Gvwr Kg:

~1900-2000 kg (varies by model and equipment)

Cargo Wagon

Cargo Volume Liters:

~810-1000 liters (seats up, varies by measurement)

Cargo Volume Liters Seats Down:

~1700-1900 liters (approx.)

🛡️ Safety Features

Ratings

NHTSA Crash Test Results:

Limited data available for this era, but Volvo was known for robust safety structures. Full front/side/rear impact data for this specific model/year range may be sparse in public databases.

Active Features

Anti-lock Braking System (ABS) available as an option on most models from mid-production.

Passive Features

Seatbelts:

Three-point inertia-reel seatbelts front and rear.

Rollover Protection:

Reinforced body structure and roof pillars, characteristic of Volvo's safety focus.

Child Safety:

Rear seat child safety locks and provisions for child seats.

Head Restraints:

Adjustable front and rear head restraints.

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM stereo with cassette player, often with optional amplifiers and upgraded speakers. High-fidelity sound systems were an option on higher trims.

Driver Assistance

ABS was an available option on many models, enhancing braking control, especially on slippery surfaces.

Connectivity

Factory Options:

Limited connectivity features by modern standards. Focus was on robust mechanical and electrical systems rather than advanced digital integration.

🔧 Maintenance

Service Intervals

Oil Change Interval Miles Km:

Every 5,000-7,500 miles or 6-12 months, whichever comes first (refer to manual for specific oil type and viscosity).

Engine Oil Filter Replacement:

With every oil change.

Air Filter Replacement:

Every 15,000-30,000 miles or as needed based on driving conditions.

Spark Plug Replacement:

Every 30,000-60,000 miles (depending on plug type and engine).

Timing Belt Replacement Interval:

Not applicable for the primary Redblock engines, which use a timing chain. The V6 PRV engine uses a timing belt, typically requiring replacement every 60,000 miles (100,000 km).

Fluid Specifications

Engine Oil Specification:

API SG/SH, SAE 10W-30 or 10W-40 (check manual for specific recommendations based on climate).

Coolant Type:

Ethylene glycol-based antifreeze, mixed 50/50 with distilled water. Volvo recommends their own coolant or equivalent.

Brake Fluid Type:

DOT 3 or DOT 4 (check manual for specific type, ensure it's a fresh, sealed container).

Known Issues

Oil Leaks:

Common to develop oil leaks from valve cover gaskets, oil pan gaskets, and front/rear main seals due to age and material degradation.

Cooling System:

Radiator, hoses, and water pump can degrade over time, leading to leaks or overheating. Thermostat failure is also common.

Electrical Issues:

Corroded connectors, failing relays, and worn wiring insulation can cause intermittent electrical problems.

Fuel Injection System:

K-Jetronic systems can be sensitive to vacuum leaks and fuel pressure issues. LH-Jetronic systems may experience issues with airflow meters or fuel pumps.

Suspension Bushings:

Rubber suspension bushings (control arms, sway bars) degrade and wear out, leading to poor handling and knocking noises.

Vhc Prv Engine Timing Belt:

The timing belt on the 2.8L V6 engine is critical; failure can cause catastrophic engine damage. Regular replacement is mandatory.

📚 Vehicle History

Brand Heritage

Volvo Safety Philosophy:

Founded in 1927, Volvo has a long-standing reputation for prioritizing safety in vehicle design and engineering.

Model Evolution

700 Series Introduction:

The 700 series was introduced in 1982 as Volvo's new flagship model, designed to be larger, more luxurious, and safer than previous models.

740 Vs 760 Distinction:

The 740 served as the more mass-market, four-cylinder model, while the 760 was the premium variant, often featuring the V6 engine and a more upscale interior and exterior trim.

Design Influences:

Designed by Jan Wilsgaard, the boxy, angular styling was a departure from some earlier Volvo designs, aiming for a more substantial and American market appeal.

Production

Production Period:

1982-1992 (for the 700 series, with 740/760 models specifically ending their run within this period for the manual's coverage).

Production Locations

Manufacturing Plants:

Primarily produced in Sweden (Uddevalla and Torslanda) and Belgium (Ghent).

🏆 Awards & Recognition

Recognitions

Safety Awards:

While specific 'awards' might be hard to pinpoint for this era, the 700 series consistently received high marks for safety and durability from automotive journalists and consumer organizations of the time.

Ratings

Durability Reputation:

The Volvo 740 and 760 are renowned for their robust build quality and longevity, with many examples still on the road today due to their inherent durability and the availability of parts and knowledge.