🏷️ Basic Information Identification Make: Volvo Model: A25E Vehicle Type: Articulated Dump Truck Codes Product Code: VOLVO_A25E_SM_PDF 👋 Introduction Market Position Application: Heavy-duty construction and mining, quarrying, earthmoving. Competitive Analysis Competitors: Caterpillar D-series ADTs, John Deere E-series ADTs, Bell Articulated Dump Trucks. Key Features Manual Value Proposition: Provides complete official factory information, enabling professional-level repair and maintenance for optimal uptime and performance. Vehicle Design Philosophy: Robust construction, high payload capacity, excellent off-road mobility, operator comfort, and fuel efficiency. Manual Accessibility: Designed for professional workshop technicians but also accessible for those with mechanical inclination, offering step-by-step solutions. 📋 Manual Details Coverage Areas Primary Coverage: Complete Service and Repair Page Count Estimated Page Count: Extensive (typically 1000+ pages for this type of equipment) Manual Type Type: Factory Service Manual / Workshop Manual Completeness: Official full COMPLETE factory service repair manual. Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Systems: Engine overhaul, fuel system, lubrication, cooling, intake and exhaust, engine management, starting and charging. Powertrain Systems: Transmission (automatic/powershift), torque converter, driveshafts, differentials, axles, planetary hubs. Brake Systems: Service brakes (wet disc), parking brake, retarder system, brake system hydraulics and pneumatics. Steering Systems: Articulated steering system, hydraulic steering control unit, steering cylinders. Hydraulic Systems: Load carrier hydraulics, hoist cylinders, steering hydraulics, auxiliary hydraulic functions, pump and valve schematics. Electrical Systems: Wiring diagrams, battery system, alternator, starter, lighting, instrumentation, warning systems, ECUs, sensors. Cab And Body: Cab interior, exterior trim, doors, windows, operator's seat, safety features, bodywork repairs, dump body mechanics. Air Conditioning: HVAC system components, operation, and service. Frame And Wheel: Frame structure, suspension components, wheel hubs, steering linkages, tire specifications. Safety And Information Systems: Warning systems, information displays, instrument panel functions. Procedures Included Maintenance Procedures: Scheduled maintenance, lubrication, fluid changes, filter replacements, inspections. Troubleshooting: Diagnostic procedures for all major systems, fault code interpretation, symptom-based troubleshooting guides. Repair Procedures: Step-by-step instructions for component removal, overhaul, installation, and adjustment. Overhaul Procedures: Detailed instructions for rebuilding major components like engines, transmissions, hydraulic pumps, and cylinders. Diagnostic Procedures: Specific tests and measurements for diagnosing electrical, hydraulic, and mechanical issues. Electrical Service: Detailed wiring diagrams, component testing, and troubleshooting for electrical circuits. Electrical Troubleshooting: Combined troubleshooting and detailed wiring diagrams for easy diagnosis of electrical faults. Technical Depth Depth: Comprehensive: Covers from basic maintenance to complete unit overhauls and advanced diagnostics. Illustrations Detail: Detailed illustrations, drawings, and photos with enlarged insets for precise identification and disassembly/assembly guidance. Instruction Format: Numbered instructions and detailed substeps for clear, step-by-step repair guidance, suitable for varying experience levels. 📊 Manual Specifications File Format Format: PDF Print Quality Printability: Printable without restriction Binding Type Binding: Not Applicable (Digital Download) Paper Type Paper Quality: Not Applicable (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Make Model: Typically Volvo D9 (exact variant may differ based on production year, e.g., D9A TCE1) Performance Horsepower Range: Approximately 280-315 hp (209-235 kW) Torque Range: Approximately 1200-1400 Nm (885-1033 lb-ft) Fuel System Injection Type: Common Rail Direct Injection (High Pressure) Engine Type Configuration: Inline 6-cylinder, turbocharged, intercooled diesel 🔧 Transmission Standard Transmission Type: Volvo Powershift (Automatic Gearbox) Optional Optional Transmission: Not typically offered as an option for this model. Features Gear Selection: Electronically controlled gear selection with multiple shift programs (e.g., Economy, Power). Fluid Specifications Transmission Fluid Type: Volvo Transmission Oil (VTO) or equivalent DEXRON III/MERCON. 📐 Dimensions Exterior Overall Length: Approx. 9.8 - 10.2 meters Overall Width: Approx. 3.0 - 3.2 meters Overall Height: Approx. 3.4 - 3.5 meters Cargo Payload Capacity: 25,000 kg (55,116 lbs) Body Volume Heaped: Approx. 14.7 m³ (19.2 yd³) Weights Operating Weight: Approx. 21,000 - 22,000 kg Gross Vehicle Weight: Approx. 46,000 kg 🛡️ Safety Features Ratings Rollover Protection: ROPS (Roll-Over Protective Structure) cab standard. Falling Object Protection: FOPS (Falling-Object Protective Structure) cab standard. Active Features Articulation Safety: Safe-load systems, hydraulic lockouts, brake interlocks. Passive Features Operator Restraint: Seat belts, operator presence detection. Visibility: Large windows, optional cameras, good lighting for low-light operation. 💡 Technology Features Infotainment Operator Interface: Digital instrument cluster, analogue gauges, ergonomic controls, information display for machine status. Driver Assistance Articulation Assistance: Proportional hydraulic steering for precise control. Connectivity Telematics: Optional CareTrack telematics system for remote monitoring of machine health, location, and utilization. 🔧 Maintenance Service Intervals Engine Oil Change: Typically every 500 hours (refer to specific model year manual for exact interval). Transmission Fluid Change: Typically every 2000 hours (refer to specific model year manual for exact interval). Hydraulic Fluid Change: Typically every 2000 hours (refer to specific model year manual for exact interval). Fluid Specifications Engine Oil Specification: Volvo VDS-3 or VDS-4, API CI-4 PLUS / CH-4 or ACEA E4/E7 (e.g., 15W-40). Coolant Specification: Volvo Coolant VC-AB or equivalent (Glysantin G48). Hydraulic Fluid Specification: ISO VG 46 or Volvo Hydra fluid. Known Issues Common Wear Items: Brake discs (due to wet brake system),...