🏷️ Basic Information Identification Make: Volvo Model: F82/F83 Engine Code: D39 Codes Manual Product Code: Volvo F82/F83 verkstadshandbok kapitel Motor D39 👋 Introduction Market Position Vehicle Segment: Heavy-duty truck/construction vehicle Competitive Analysis Key Competitors Era: Scania L80/L110, Mercedes-Benz LPS/LAK series, MAN 16.230/240, DAF 2200/2300 Key Features Vehicle Purpose: Designed for medium-duty haulage, construction, and specialized applications, emphasizing robustness, reliability, and ease of maintenance. Engine Durability: The D39 engine was known for its robust construction and durability, designed for long service life under demanding conditions. 📋 Manual Details Coverage Areas Systems Covered: Engine (D39), Fuel System, Lubrication System, Cooling System, Exhaust System, Engine Management, Engine Overhaul, Troubleshooting Engine Specific Components: Detailed sections on cylinder block, crankshaft, connecting rods, pistons, piston rings, cylinder liners, bearings, camshaft, valve train, cylinder head, gasket replacement, flywheels, and engine accessories. Page Count Page Count: 23 Manual Type Manual Type: Workshop Manual (Verkstadshandbok) Language Language: Swedish Format Format: Likely printed material, given typical Volvo workshop manual formats of the era; digital format (PDF) not specified but possible if a reproduction. 📖 Manual Coverage Systems Covered Engine Systems: D39 engine, including cylinder head, cylinder block, crankshaft, connecting rods, pistons, camshafts, valve train, timing system, lubrication system (oil pump, oil passages, oil filter), cooling system (radiator, water pump, thermostat, coolant passages), fuel system (injection pump, injectors, fuel lines, filters), intake system, exhaust system, engine mounts, emissions control (if applicable to the D39 variant). Electrical System: Basic electrical diagrams for lighting, starting system, charging system (alternator), and instrumentation. Troubleshooting for common electrical faults. Fuel And Lubrication Systems: Covers fuel pump, injectors, fuel lines, filters, lubrication pump, oil sump, oil galleries, oil filter housing, and oil cooling circuits. Procedures Included Repair And Overhaul Procedures: Detailed step-by-step instructions for engine disassembly, inspection, repair, reassembly, and component replacement. Includes torque specifications, tolerances, and critical procedures for engine overhaul. Inspection And Adjustment Procedures: Procedures for checking and adjusting valve clearances, injection timing, belt tension, and other critical engine adjustments. Special Tools Identification: Identification and usage instructions for specialized tools required for engine repair, such as piston ring compressors, valve spring compressors, and injection pump timing tools. Timing And Injection Timing Adjustment: Detailed procedures for setting and verifying engine timing and fuel injection timing, critical for performance and emissions. Technical Depth Diagnostic And Troubleshooting: Inclusion of diagnostic procedures for common engine issues, troubleshooting charts, symptom-based fault finding, and guidance on using diagnostic tools relevant to the D39 engine. Component Replacement Instructions: Detailed guides on replacing major engine components such as cylinder head, pistons, bearings, oil pump, water pump, and fuel system parts. Engine Tolerances And Specifications: Includes precise specifications for piston ring gap, bearing clearances, cylinder bore wear, and other critical machining tolerances required for engine rebuilding. Troubleshooting Fault Codes Or Symptoms: Guides on diagnosing engine performance issues, starting problems, overheating, excessive smoke, and oil consumption, with potential diagnostic flowcharts. 📊 Manual Specifications File Format Print Material Quality: Typically high-quality paper stock for durability in a workshop environment, with clear diagrams and text. If digital, likely a well-scanned PDF with searchable text. Binding Type Binding Type: Likely a robust binding (e.g., spiral-bound, perfect bound, or section stitched) designed for frequent use in a workshop setting. Paper Type Paper Type: Durable, possibly coated paper to resist grease and wear, with high-resolution printing for diagrams and illustrations. ⚙️ Engine Specifications Primary Engine Engine Model: D39 Engine Configuration: Inline 6-cylinder, naturally aspirated or turbocharged diesel. Performance Displacement Liters: Likely in the 6.0L - 8.0L range, characteristic of Volvo's mid-size diesel engines of the F82/F83 era. Specific displacement would require consulting detailed Volvo historical engine data or the manual itself. Horsepower Range Ps: Estimated 150-200 PS, depending on the specific variant and turbocharging. Torque Nm: Estimated 500-700 Nm, depending on variant. Fuel System Fuel Injection Type: Likely direct injection with a Bosch or equivalent inline or distributor injection pump. Fuel Filter Type: Spin-on or cartridge type primary and secondary fuel filters. Lubrication System Oil Filter Part Number Example: Example: Mann-Filter W940/24 or equivalent Volvo part. Cooling System Coolant Capacity Liters: Approximately 20-25 liters, depending on the specific vehicle configuration (e.g., presence of auxiliary heater). 🔧 Transmission Standard Transmission Type: Manual gearbox, likely a 5 or 6-speed synchronised unit. Optional Optional Transmission: Possibility of higher-ratio gearboxes or auxiliary transmissions for specific applications. Features Clutch Type: Single dry plate, hydraulically actuated. 📐 Dimensions Exterior Chassis Config: Typically 4x2, with 6x2 configurations available for heavier loads or specific applications. Wheelbase Mm: Varies based on configuration; typical for medium-duty trucks might range from 3800 mm to 5000 mm. Front Track Mm: Varies, but typically around 1900-2000 mm. Rear Track Mm: Varies based on axle and tire configuration; typically around 1800-1900 mm. Weights Gvwr Kg: Estimated 16,000 - 20,000 kg (Gross Vehicle Weight Rating), depending on configuration and axle load limits. Gvw Kg: Estimated...