Yamaha 700 RV Raptor 2005-2009 Factory Service Repair Manual Download PDF
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🏷️ Basic Information Identification Make: Yamaha Model: Raptor 700 RV Model Years Covered: 2005, 2006, 2007, 2008, 2009 Vehicle Type: All-Terrain Vehicle (ATV) Codes Engine Code: Typically designated by Yamaha's internal coding, related to the 700cc platform. Generation Generation Identifier: First Generation Raptor 700 (introduced in 2006 model year as a 2006 model, covering prior years with updates and evolution from the Warrior platform). 👋 Introduction Market Position Segment: High-performance sport ATV. Competitors Early Models: Honda TRX450R, Suzuki LT-R450, Kawasaki KFX450R. Key Features Engine Platform: Yamaha's new 686cc liquid-cooled, fuel-injected engine, a significant upgrade from previous models, offering more torque and power. Suspension Design: Long-travel, independent front suspension and a progressive-link rear swingarm for superior handling and comfort. Ergonomics: Designed for rider comfort and control, with adjustable handlebars and a low seating position. 📋 Manual Details Coverage Areas Primary Coverage: Repair, Rebuild, Refurbish, Restoration, Diagnostics, Maintenance, Troubleshooting. Page Count Total Pages: 402 Manual Type Manual Category: Factory Service Repair Manual Language Primary Language: English Format Digital Format: PDF Download Delivery Method: Instant Download Software Requirements: Adobe PDF Reader (recommended) or any PDF reader, WinRar (if archived). Searchability: PDF format typically allows for text searching of keywords, enhancing the ease of finding specific information. Print Quality Print Restriction: Printable with no restrictions. 📖 Manual Coverage Systems Covered Engine System: Comprehensive engine diagnostics, repair, rebuild procedures, component specifications. Cooling System: Radiator, fan, coolant flow, thermostat, hoses, and related components. Fuel Injection System: Fuel pump, injectors, throttle body, sensors (TPS, MAP, IAT, O2), ECU, fuel pressure regulation. Drivetrain System: Clutch, transmission, differential, drive shafts, wheel hubs, chain/sprocket maintenance. Chassis System: Frame, suspension (front and rear A-arms, shocks, linkages), steering, brakes, wheels, tires. Electrical System: Ignition system, battery, charging system (stator, regulator/rectifier), lighting, starting system, wiring diagrams, sensors. Procedures Included Diagnostic Procedures: In-depth troubleshooting guides for common and uncommon issues, diagnostic codes, symptom-based repair strategies. Maintenance Procedures: Scheduled maintenance, fluid changes, filter replacements, adjustments, lubrication points. Repair Procedures: Step-by-step instructions for component removal, installation, and rebuilding. Rebuild Procedures: Detailed instructions for engine, transmission, and suspension component overhauls. Torque Specifications: Critical torque values for engine, chassis, and suspension fasteners are detailed for proper assembly and safety. Technical Depth Depth Of Information: Comprehensive, covering from basic user maintenance to advanced engine and electrical diagnostics and repairs. Troubleshooting Scope: Extensive troubleshooting section covering symptom-based diagnosis for all major systems, guiding users to pinpoint root causes. Electrical Diagrams: Includes detailed wiring diagrams for the entire electrical system, crucial for diagnosing electrical faults. Technical Areas Index Sections Listed: GENERAL INFORMATION, SPECIFICATIONS, PERIODIC CHECKS AND ADJUSTMENTS, ENGINE, COOLING SYSTEM, FUEL INJECTION SYSTEM, DRIVE TRAIN, CHASSIS, ELECTRICAL, TROUBLESHOOTING. 📊 Manual Specifications File Format File Type: PDF Print Quality Page Quality: High quality, printable Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, Liquid-cooled, SOHC, 4-valve Displacement: 686 cc Bore X Stroke: 100.0 mm x 83.9 mm Performance Compression Ratio: 9.2:1 Estimated Horsepower: Approximately 45-50 HP (varies by source and specific tuning, manual will provide exact figures for calibration). Estimated Torque: Approximately 40-45 lb-ft (varies by source and specific tuning, manual will provide exact figures for calibration). Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with Mikuni throttle body. Fuel Type: Unleaded gasoline (minimum 87 octane recommended). Lubrication Oil Capacity With Filter: Approx. 2.3 L (manual will confirm exact capacity and specification). Recommended Oil Viscosity: Yamalube 4W (or equivalent SAE 10W-40 API SG or higher, JASO MA compliant) - manual will specify precise grade. 🔧 Transmission Standard Transmission Type: 5-speed constant mesh with reverse. Optional Transmission Options: N/A (Standard configuration for Raptor 700). Features Clutch Type: Wet, multi-disc clutch. Final Drive: O-ring chain, sealed. Gear Ratios: Manual will detail specific gear ratios for all 5 speeds and reverse. Transmission Oil Type: Yamalube 4W or equivalent SAE 10W-40 API SG or higher, JASO MA compliant - manual will specify precise grade and capacity. 📐 Dimensions Exterior Length: Approx. 1,830 mm (72.0 in) Width: Approx. 1,170 mm (46.1 in) Height: Approx. 1,030 mm (40.6 in) Wheelbase: Approx. 1,280 mm (50.4 in) Ground Clearance: Approx. 255 mm (10.0 in) Weights Dry Weight: Approx. 192 kg (423 lbs) Fuel Tank Capacity: 10 L (2.6 gal) 🛡️ Safety Features Ratings Safety Standards: Designed to meet applicable ATV safety standards; manual details specific safety precautions and operational guidelines. Active Features Braking System: Hydraulic disc brakes front and rear, dual front calipers, single rear caliper. Parking Brake: Mechanical parking brake on rear caliper. Passive Features Lighting: Dual 30W Krypton headlights, 8W LED taillight/stoplight. 💡 Technology Features Infotainment Instrument Cluster: Digital LCD meter displaying speedometer, odometer, tripmeter, clock, etc. (details in manual). Driver Assistance Efi Benefits: Improved throttle response, consistent power delivery in varying altitudes and temperatures, easier starting. Connectivity Diagnostic Port: May feature a diagnostic port for...
Typically designated by Yamaha's internal coding, related to the 700cc platform.
Generation
Generation Identifier:
First Generation Raptor 700 (introduced in 2006 model year as a 2006 model, covering prior years with updates and evolution from the Warrior platform).
👋 Introduction
Market Position
Segment:
High-performance sport ATV.
Competitors Early Models:
Honda TRX450R, Suzuki LT-R450, Kawasaki KFX450R.
Key Features
Engine Platform:
Yamaha's new 686cc liquid-cooled, fuel-injected engine, a significant upgrade from previous models, offering more torque and power.
Suspension Design:
Long-travel, independent front suspension and a progressive-link rear swingarm for superior handling and comfort.
Ergonomics:
Designed for rider comfort and control, with adjustable handlebars and a low seating position.
Approx. 2.3 L (manual will confirm exact capacity and specification).
Recommended Oil Viscosity:
Yamalube 4W (or equivalent SAE 10W-40 API SG or higher, JASO MA compliant) - manual will specify precise grade.
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh with reverse.
Optional
Transmission Options:
N/A (Standard configuration for Raptor 700).
Features
Clutch Type:
Wet, multi-disc clutch.
Final Drive:
O-ring chain, sealed.
Gear Ratios:
Manual will detail specific gear ratios for all 5 speeds and reverse.
Transmission Oil Type:
Yamalube 4W or equivalent SAE 10W-40 API SG or higher, JASO MA compliant - manual will specify precise grade and capacity.
📐 Dimensions
Exterior
Length:
Approx. 1,830 mm (72.0 in)
Width:
Approx. 1,170 mm (46.1 in)
Height:
Approx. 1,030 mm (40.6 in)
Wheelbase:
Approx. 1,280 mm (50.4 in)
Ground Clearance:
Approx. 255 mm (10.0 in)
Weights
Dry Weight:
Approx. 192 kg (423 lbs)
Fuel Tank Capacity:
10 L (2.6 gal)
🛡️ Safety Features
Ratings
Safety Standards:
Designed to meet applicable ATV safety standards; manual details specific safety precautions and operational guidelines.
Active Features
Braking System:
Hydraulic disc brakes front and rear, dual front calipers, single rear caliper.
Parking Brake:
Mechanical parking brake on rear caliper.
Passive Features
Lighting:
Dual 30W Krypton headlights, 8W LED taillight/stoplight.
💡 Technology Features
Infotainment
Instrument Cluster:
Digital LCD meter displaying speedometer, odometer, tripmeter, clock, etc. (details in manual).
Driver Assistance
Efi Benefits:
Improved throttle response, consistent power delivery in varying altitudes and temperatures, easier starting.
Connectivity
Diagnostic Port:
May feature a diagnostic port for connecting specialized tools (details in manual for service technicians).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Recommended every 3,000 km (1,800 mi) or 6 months; manual will provide precise interval for various conditions.
Air Filter Cleaning:
As needed based on operating conditions, typically every few rides or monthly. Manual details specific cleaning procedures.
Spark Plug Replacement:
Manual will specify replacement interval, often around 10,000 km or as needed based on inspection.
Valve Clearance Check:
First check at 1,000 km, then every 4,000 km or as specified by the manual.
Fluid Specifications
Engine Oil:
Yamalube 4W or equivalent SAE 10W-40 API SG or higher, JASO MA compliant.
Coolant:
Permanent type anti-freeze coolant (50% mixture with distilled water), manual will specify Yamaha's recommended coolant.
Brake Fluid:
DOT 3 or DOT 4 hydraulic brake fluid (manual will specify exact type).
Known Issues
Common Wear Items:
Brake pads, tires, chain and sprockets, wheel bearings, suspension bushings due to demanding use. Manual provides inspection and replacement procedures.
Potential Efi Issues:
Can include clogged injectors or sensor malfunctions, which the manual's troubleshooting section will address.
📚 Vehicle History
Brand Heritage
Yamaha Atv Legacy:
Yamaha has a long-standing reputation for building durable and high-performance ATVs, starting with models like the Tri-Moto and the original Warrior.
Model Evolution
Raptor 700 Introduction:
The Raptor 700 was introduced for the 2006 model year, building upon the success of the popular Raptor 660 and the Warrior 350. It represented a significant leap forward with its larger displacement, fuel injection, and improved chassis.
Production
Manufacturing Location:
Primarily manufactured in Japan by Yamaha Motor Corporation.
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
The Raptor 700 platform generally received positive reviews for its power, handling, and versatility in the sport ATV segment during its production years.