Yamaha BR250 BR250F 1989 Full Service Repair Manual
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🏷️ Basic Information Identification Make: Yamaha Model: BR250F Model Nickname: Virago 250 Year: 1989 Codes Chassis Code: BR250F 👋 Introduction Market Position Vehicle Segment: Entry-level cruiser motorcycle Target Demographic: New riders, those seeking a reliable and economical cruiser. Competitive Analysis Key Competitors: Honda Rebel 250, Kawasaki Eliminator 250, Suzuki Intruder 250 (market dependent). Key Features Vehicle Philosophy: Compact, user-friendly, reliable V-twin cruiser offering classic styling and manageable power. Manual Value Proposition: Enables owners to perform a wide range of maintenance and repair tasks, extending the lifespan and preserving the value of the motorcycle. 📋 Manual Details Coverage Areas Primary Coverage: Service and Repair Secondary Coverage: Maintenance, Diagnostics, Rebuilding, Refurbishment, Restoration Page Count Estimated Page Count: Refer to actual manual Manual Type Type: Full Service Repair Manual Language Language: English Format Format: PDF Delivery Method: Instant Download Software Requirements: Adobe PDF Reader, WinRAR Compatibility: All Windows Versions, Mac OS 📖 Manual Coverage Systems Covered Engine Mechanical: Complete disassembly, inspection, repair, and reassembly of all engine components. Fuel System: Carburetor tuning and overhaul, fuel pump, fuel lines, fuel tank maintenance. Ignition System: CDI unit, spark plugs, ignition coils, timing adjustments. Transmission Gearbox: Clutch operation, gear shifting mechanisms, internal gearbox components, lubrication. Electrical System: Wiring diagrams, lighting, battery, charging system (stator, regulator/rectifier), starter motor. Braking System: Front and rear brake caliper overhaul, brake pads, brake fluid replacement, brake lines. Suspension System: Front fork maintenance and seal replacement, rear shock absorber adjustment and inspection. Frame Chassis: Inspection of frame integrity, steering head bearing service. Bodywork Fittings: Fender removal/installation, seat maintenance, minor body panel adjustments. Procedures Included Routine Maintenance: Oil changes, filter replacements, chain adjustment, spark plug checks, general lubrication. Troubleshooting: Step-by-step diagnostic procedures for common and uncommon issues across all systems. Engine Rebuild: Detailed instructions for piston, cylinder, crankshaft, and valve train servicing. Carburetor Rebuild: Complete guide to dismantling, cleaning, and reassembling the CV carburetor. Electrical Diagnostics: Fault finding for charging system, ignition, and starting circuits using wiring diagrams. Fork Seal Replacement: Detailed procedure for disassembling and reassembling the front forks. Valve Adjustment: Instructions for checking and adjusting valve clearances. Drive Chain Maintenance: Lubrication, tension adjustment, and replacement procedures. Technical Depth Depth: Comprehensive, covering all aspects from basic maintenance to complete engine and component rebuilds. Target Audience: Professional technicians and experienced DIY mechanics. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable within PDF Print Quality Printability: Full printable pages Binding Type Binding: Not applicable (Digital PDF) Paper Type Paper: Not applicable (Digital PDF) ⚙️ Engine Specifications Primary Engine Configuration: 248cc, Air-cooled, 4-stroke, V-twin Bore X Stroke: 49.0 x 66.0 mm Compression Ratio: 22.0:1 (Dry Clutch) Valve Train: SOHC, 2 valves per cylinder Performance Horsepower Approximate: 20-23 hp @ 7,500 rpm (estimated, depending on market and tuning) Torque Approximate: 19-21 Nm @ 6,000 rpm (estimated) Fuel System Carburetor: Mikuni VM26SS (twin carburetors) Fuel Type: Unleaded gasoline 🔧 Transmission Standard Type: 5-speed constant mesh Clutch: Wet, multi-plate (dry clutch variant may exist for certain markets, but manual specifies general repairs) Features Drive Type: Chain drive 📐 Dimensions Exterior Length: 2,175 mm (85.6 in) Width: 780 mm (30.7 in) Height: 1,100 mm (43.3 in) Wheelbase: 1,485 mm (58.5 in) Weights Dry Weight: 141 kg (311 lbs) Wet Weight: 150 kg (331 lbs) (approximate) 🛡️ Safety Features Ratings Safety Ratings: Not applicable for motorcycles in traditional automotive crash ratings. Active Features Braking: Front: Disc brake, Rear: Drum brake Passive Features Lighting: Headlight, tail light, brake light, turn signals 💡 Technology Features Infotainment Infotainment System: None (basic analog instrumentation: speedometer, odometer, neutral indicator, high beam indicator). Driver Assistance Driver Assistance Features: None. Connectivity Connectivity Options: None. 🔧 Maintenance Service Intervals Engine Oil Change: Every 3,000-5,000 km or 6 months (refer to manual for exact specification). Spark Plug Check: Every 6,000-10,000 km. Chain Lubrication Adjustment: Every 500-1,000 km. Brake Fluid Flush: Every 2 years. Valve Clearance Check: Every 12,000-16,000 km. Fluid Specifications Engine Oil: Yamalube 10W-40 or equivalent API SG, JASO MA (refer to manual for specific viscosity and API rating). Brake Fluid: DOT 3 or DOT 4 (check manual for specific recommendation). Gear Oil: Yamaha Gear Oil 10W-30 or equivalent (refer to manual for specific viscosity). Known Issues Carburetor Issues: Can be prone to gumming up if not used regularly, requiring cleaning and synchronization. Electrical Connections: Corrosion or loose connections in the charging system or starter circuit can cause intermittent issues. Fuel Tank Rust: Older tanks can develop internal rust if moisture is present, potentially clogging the fuel system. 📚 Vehicle History Brand Heritage Yamaha Motorsport: Yamaha's legacy in motorcycle manufacturing, known for performance, innovation, and reliability. Model Evolution Virago Lineage: Part of the Virago line, known for its V-twin engines and cruiser styling. The 250cc model offered an accessible entry point. Production Production Years: The Virago 250 (XV250, often referred to by its chassis code...
Step-by-step diagnostic procedures for common and uncommon issues across all systems.
Engine Rebuild:
Detailed instructions for piston, cylinder, crankshaft, and valve train servicing.
Carburetor Rebuild:
Complete guide to dismantling, cleaning, and reassembling the CV carburetor.
Electrical Diagnostics:
Fault finding for charging system, ignition, and starting circuits using wiring diagrams.
Fork Seal Replacement:
Detailed procedure for disassembling and reassembling the front forks.
Valve Adjustment:
Instructions for checking and adjusting valve clearances.
Drive Chain Maintenance:
Lubrication, tension adjustment, and replacement procedures.
Technical Depth
Depth:
Comprehensive, covering all aspects from basic maintenance to complete engine and component rebuilds.
Target Audience:
Professional technicians and experienced DIY mechanics.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable within PDF
Print Quality
Printability:
Full printable pages
Binding Type
Binding:
Not applicable (Digital PDF)
Paper Type
Paper:
Not applicable (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Configuration:
248cc, Air-cooled, 4-stroke, V-twin
Bore X Stroke:
49.0 x 66.0 mm
Compression Ratio:
22.0:1 (Dry Clutch)
Valve Train:
SOHC, 2 valves per cylinder
Performance
Horsepower Approximate:
20-23 hp @ 7,500 rpm (estimated, depending on market and tuning)
Torque Approximate:
19-21 Nm @ 6,000 rpm (estimated)
Fuel System
Carburetor:
Mikuni VM26SS (twin carburetors)
Fuel Type:
Unleaded gasoline
🔧 Transmission
Standard
Type:
5-speed constant mesh
Clutch:
Wet, multi-plate (dry clutch variant may exist for certain markets, but manual specifies general repairs)
Features
Drive Type:
Chain drive
📐 Dimensions
Exterior
Length:
2,175 mm (85.6 in)
Width:
780 mm (30.7 in)
Height:
1,100 mm (43.3 in)
Wheelbase:
1,485 mm (58.5 in)
Weights
Dry Weight:
141 kg (311 lbs)
Wet Weight:
150 kg (331 lbs) (approximate)
🛡️ Safety Features
Ratings
Safety Ratings:
Not applicable for motorcycles in traditional automotive crash ratings.
Active Features
Braking:
Front: Disc brake, Rear: Drum brake
Passive Features
Lighting:
Headlight, tail light, brake light, turn signals
💡 Technology Features
Infotainment
Infotainment System:
None (basic analog instrumentation: speedometer, odometer, neutral indicator, high beam indicator).
Driver Assistance
Driver Assistance Features:
None.
Connectivity
Connectivity Options:
None.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 3,000-5,000 km or 6 months (refer to manual for exact specification).
Spark Plug Check:
Every 6,000-10,000 km.
Chain Lubrication Adjustment:
Every 500-1,000 km.
Brake Fluid Flush:
Every 2 years.
Valve Clearance Check:
Every 12,000-16,000 km.
Fluid Specifications
Engine Oil:
Yamalube 10W-40 or equivalent API SG, JASO MA (refer to manual for specific viscosity and API rating).
Brake Fluid:
DOT 3 or DOT 4 (check manual for specific recommendation).
Gear Oil:
Yamaha Gear Oil 10W-30 or equivalent (refer to manual for specific viscosity).
Known Issues
Carburetor Issues:
Can be prone to gumming up if not used regularly, requiring cleaning and synchronization.
Electrical Connections:
Corrosion or loose connections in the charging system or starter circuit can cause intermittent issues.
Fuel Tank Rust:
Older tanks can develop internal rust if moisture is present, potentially clogging the fuel system.
📚 Vehicle History
Brand Heritage
Yamaha Motorsport:
Yamaha's legacy in motorcycle manufacturing, known for performance, innovation, and reliability.
Model Evolution
Virago Lineage:
Part of the Virago line, known for its V-twin engines and cruiser styling. The 250cc model offered an accessible entry point.
Production
Production Years:
The Virago 250 (XV250, often referred to by its chassis code BR250F in service contexts) was produced for many years, with the 1989 model representing an early iteration.
🏆 Awards & Recognition
Recognitions
Industry Awards:
No specific awards are widely documented for this particular model year, but its longevity and popularity indicate strong market acceptance.