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2003 2004 2005 2006 Yamaha Bruin YFM350 & 2007 2008 2009 2010 2011 Yamaha Grizzly YFM35 4wd ATV models Service Manual

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๐Ÿท๏ธ Basic Information Identification Make: Yamaha Model: Bruin YFM350 / Grizzly YFM350 Model Variant: 4WD Model Years Covered: 2003, 2004, 2005, 2006 (Bruin YFM350); 2007, 2008, 2009, 2010, 2011 (Grizzly YFM350) Engine Type: 4-stroke, SOHC, 2-valve, Air-cooled with Fan Assist Codes Manual Part Number: LIT-11616-BN-35 Yamaha Tech Pubs Reference: Recommended for 2003, 2004-2007 for listed models ๐Ÿ‘‹ Introduction Market Position Target Audience: Do-it-yourself mechanics, ATV enthusiasts, owners seeking to save on dealer labor costs. Competitive Analysis Value Proposition: Offers significant cost savings compared to dealer service rates (estimated $70+ per hour labor). Key Features Accessibility: Instant PDF download provides immediate access to repair information. Practicality: Empowers owners to perform routine maintenance and repairs themselves, fostering self-sufficiency. ๐Ÿ“‹ Manual Details Coverage Areas Primary Coverage: 2003-2006 Yamaha Bruin YFM350 4WD; 2007-2011 Yamaha Grizzly YFM350 4WD Supplementary Coverage: Bruin 350 models supplement begins on page 367, indicating potential base manual reference for 450 models, as per Yamaha tech pubs. Page Count Total Pages: 481 Manual Type Type: Complete Service Manual Language Language: English Format File Format: PDF Digital Delivery: Instant Download Printability: All pages printable ๐Ÿ“– Manual Coverage Systems Covered Engine Management: Fuel System, Cooling System, Engine Top End, Engine Lubrication System, Crankshaft/Crankcase Drivetrain: Transmission, Final Drive Chassis And Suspension: Wheels/Tires, Suspension, Steering, Frame Electrical: Electrical System Procedures Included Maintenance: Periodic Maintenance Diagnostics: Diagnostics Repair: Engine Removal/Installation, Crankshaft/Crankcase, Transmission, Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame, Electrical System repairs Technical Depth Depth Level: Comprehensive, covering all repair topics from basic maintenance to detailed diagnostics and rebuild procedures. Visual Aids: Detailed Diagrams, Illustrations, Photos, Exploded Views Instruction Style: Step-by-step Instructions ๐Ÿ“Š Manual Specifications File Format Required Software: Adobe PDF Reader Compatibility: All Versions of Windows & Mac Print Quality Quality: High-resolution, suitable for printing all pages. Binding Type Binding Type: Not Applicable (Digital Download) Paper Type Paper Type: Not Applicable (Digital Download) โš™๏ธ Engine Specifications Primary Engine Engine Displacement: 348cc (for both Bruin YFM350 and Grizzly YFM350) Engine Configuration: Single Cylinder Valvetrain: SOHC, 2-valve Cooling System: Air-cooled with Fan Assist Performance Horsepower Estimate: Approximately 17-20 HP (typical for this displacement and configuration, exact figures would be in manual) Torque Estimate: Approximately 20-23 lb-ft (typical for this displacement and configuration, exact figures would be in manual) Fuel System Fuel Delivery: Carburetor (likely Mikuni BSR series, e.g., BSR33, specific details in manual) Fuel Type: Unleaded Gasoline ๐Ÿ”ง Transmission Standard Transmission Type: Automatic (Yamaha Ultramaticยฎ Transmission) Drive System: Shaft Drive, 4WD with On-Commandยฎ Features Gear Selection: High/Low range, Neutral, Reverse ๐Ÿ“ Dimensions Exterior Overall Length: Refer to manual for exact specifications, typically around 75-80 inches. Overall Width: Refer to manual for exact specifications, typically around 43-45 inches. Overall Height: Refer to manual for exact specifications, typically around 43-45 inches. Weights Dry Weight: Refer to manual for exact specifications, typically around 550-570 lbs. Fuel Capacity: Refer to manual for exact specifications, typically around 3.7 gallons. ๐Ÿ›ก๏ธ Safety Features Ratings Atv Safety: ATVs are inherently designed for off-road use; safety relies heavily on operator skill, adherence to warnings in the manual, and appropriate safety gear. Active Features Braking System: Hydraulic disc brakes (front and rear), detailed in manual. Passive Features Stability: Wide wheelbase and low center of gravity for enhanced stability. ๐Ÿ’ก Technology Features Infotainment Features: Basic instrumentation: speedometer, odometer, hour meter, fuel gauge, neutral/reverse/4WD indicators. No advanced infotainment systems typical of modern vehicles. Driver Assistance Features: Yamaha's Ultramaticยฎ transmission provides engine braking on descents. On-Commandยฎ 4WD system allows on-the-fly engagement. Connectivity Features: N/A (No inherent connectivity features). ๐Ÿ”ง Maintenance Service Intervals Oil Change Interval: Typically every 100 hours or annually, consult manual for specific recommendation. Air Filter Cleaning: Frequent inspection and cleaning recommended, especially in dusty conditions; replacement intervals specified in manual. Spark Plug Replacement: Refer to manual for interval and correct plug type (e.g., NGK CR7E). Fluid Specifications Engine Oil Type: Yamalube (or equivalent) SAE 10W-40 API SG or higher, JASO MA certified. Specific capacity detailed in manual. Gear Oil Type: Yamalube SAE 80 Hypoid Gear Oil (or equivalent), specific capacities for front and rear differentials in manual. Brake Fluid Type: DOT 4 Hydraulic Brake Fluid (refer to manual for specific type and bleeding procedures). Known Issues Common Wear Items: Brake pads, drive belts (if applicable to specific sub-models), suspension bushings, wheel bearings (typical for ATVs of this age and use). Potential Maintenance Tasks: Carburetor cleaning/adjustment, differential oil changes, coolant flush (if liquid-cooled variant exists or for fan cooling system), general lubrication of pivot points. ๐Ÿ“š Vehicle History Brand Heritage Manufacturer: Yamaha Motor Corporation, a global leader in powersports, known for innovation and reliability. Model Evolution Bruin Grizzly Lineage: The Bruin YFM350 was a popular mid-size utility ATV. The Grizzly line generally represents Yamaha's higher-performance and feature-rich utility ATVs. The YFM350 designation indicates an evolution or continuation of similar platform features across these model names for the...
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2003 2004 2005 2006 Yamaha Bruin YFM350 & 2007 2008 2009 2010 2011 Yamaha Grizzly YFM35 4wd ATV models Service Manual
๐Ÿท๏ธ Basic Information
Identification
Make:
Yamaha
Model:
Bruin YFM350 / Grizzly YFM350
Model Variant:
4WD
Model Years Covered:
2003, 2004, 2005, 2006 (Bruin YFM350); 2007, 2008, 2009, 2010, 2011 (Grizzly YFM350)
Engine Type:
4-stroke, SOHC, 2-valve, Air-cooled with Fan Assist
Codes
Manual Part Number:
LIT-11616-BN-35
Yamaha Tech Pubs Reference:
Recommended for 2003, 2004-2007 for listed models
๐Ÿ‘‹ Introduction
Market Position
Target Audience:
Do-it-yourself mechanics, ATV enthusiasts, owners seeking to save on dealer labor costs.
Competitive Analysis
Value Proposition:
Offers significant cost savings compared to dealer service rates (estimated $70+ per hour labor).
Key Features
Accessibility:
Instant PDF download provides immediate access to repair information.
Practicality:
Empowers owners to perform routine maintenance and repairs themselves, fostering self-sufficiency.
๐Ÿ“‹ Manual Details
Coverage Areas
Primary Coverage:
2003-2006 Yamaha Bruin YFM350 4WD; 2007-2011 Yamaha Grizzly YFM350 4WD
Supplementary Coverage:
Bruin 350 models supplement begins on page 367, indicating potential base manual reference for 450 models, as per Yamaha tech pubs.
Page Count
Total Pages:
481
Manual Type
Type:
Complete Service Manual
Language
Language:
English
Format
File Format:
PDF
Digital Delivery:
Instant Download
Printability:
All pages printable
๐Ÿ“– Manual Coverage
Systems Covered
Engine Management:
Fuel System, Cooling System, Engine Top End, Engine Lubrication System, Crankshaft/Crankcase
Drivetrain:
Transmission, Final Drive
Chassis And Suspension:
Wheels/Tires, Suspension, Steering, Frame
Electrical:
Electrical System
Procedures Included
Maintenance:
Periodic Maintenance
Diagnostics:
Diagnostics
Repair:
Engine Removal/Installation, Crankshaft/Crankcase, Transmission, Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame, Electrical System repairs
Technical Depth
Depth Level:
Comprehensive, covering all repair topics from basic maintenance to detailed diagnostics and rebuild procedures.
Visual Aids:
Detailed Diagrams, Illustrations, Photos, Exploded Views
Instruction Style:
Step-by-step Instructions
๐Ÿ“Š Manual Specifications
File Format
Required Software:
Adobe PDF Reader
Compatibility:
All Versions of Windows & Mac
Print Quality
Quality:
High-resolution, suitable for printing all pages.
Binding Type
Binding Type:
Not Applicable (Digital Download)
Paper Type
Paper Type:
Not Applicable (Digital Download)
โš™๏ธ Engine Specifications
Primary Engine
Engine Displacement:
348cc (for both Bruin YFM350 and Grizzly YFM350)
Engine Configuration:
Single Cylinder
Valvetrain:
SOHC, 2-valve
Cooling System:
Air-cooled with Fan Assist
Performance
Horsepower Estimate:
Approximately 17-20 HP (typical for this displacement and configuration, exact figures would be in manual)
Torque Estimate:
Approximately 20-23 lb-ft (typical for this displacement and configuration, exact figures would be in manual)
Fuel System
Fuel Delivery:
Carburetor (likely Mikuni BSR series, e.g., BSR33, specific details in manual)
Fuel Type:
Unleaded Gasoline
๐Ÿ”ง Transmission
Standard
Transmission Type:
Automatic (Yamaha Ultramaticยฎ Transmission)
Drive System:
Shaft Drive, 4WD with On-Commandยฎ
Features
Gear Selection:
High/Low range, Neutral, Reverse
๐Ÿ“ Dimensions
Exterior
Overall Length:
Refer to manual for exact specifications, typically around 75-80 inches.
Overall Width:
Refer to manual for exact specifications, typically around 43-45 inches.
Overall Height:
Refer to manual for exact specifications, typically around 43-45 inches.
Weights
Dry Weight:
Refer to manual for exact specifications, typically around 550-570 lbs.
Fuel Capacity:
Refer to manual for exact specifications, typically around 3.7 gallons.
๐Ÿ›ก๏ธ Safety Features
Ratings
Atv Safety:
ATVs are inherently designed for off-road use; safety relies heavily on operator skill, adherence to warnings in the manual, and appropriate safety gear.
Active Features
Braking System:
Hydraulic disc brakes (front and rear), detailed in manual.
Passive Features
Stability:
Wide wheelbase and low center of gravity for enhanced stability.
๐Ÿ’ก Technology Features
Infotainment
Features:
Basic instrumentation: speedometer, odometer, hour meter, fuel gauge, neutral/reverse/4WD indicators. No advanced infotainment systems typical of modern vehicles.
Driver Assistance
Features:
Yamaha's Ultramaticยฎ transmission provides engine braking on descents. On-Commandยฎ 4WD system allows on-the-fly engagement.
Connectivity
Features:
N/A (No inherent connectivity features).
๐Ÿ”ง Maintenance
Service Intervals
Oil Change Interval:
Typically every 100 hours or annually, consult manual for specific recommendation.
Air Filter Cleaning:
Frequent inspection and cleaning recommended, especially in dusty conditions; replacement intervals specified in manual.
Spark Plug Replacement:
Refer to manual for interval and correct plug type (e.g., NGK CR7E).
Fluid Specifications
Engine Oil Type:
Yamalube (or equivalent) SAE 10W-40 API SG or higher, JASO MA certified. Specific capacity detailed in manual.
Gear Oil Type:
Yamalube SAE 80 Hypoid Gear Oil (or equivalent), specific capacities for front and rear differentials in manual.
Brake Fluid Type:
DOT 4 Hydraulic Brake Fluid (refer to manual for specific type and bleeding procedures).
Known Issues
Common Wear Items:
Brake pads, drive belts (if applicable to specific sub-models), suspension bushings, wheel bearings (typical for ATVs of this age and use).
Potential Maintenance Tasks:
Carburetor cleaning/adjustment, differential oil changes, coolant flush (if liquid-cooled variant exists or for fan cooling system), general lubrication of pivot points.
๐Ÿ“š Vehicle History
Brand Heritage
Manufacturer:
Yamaha Motor Corporation, a global leader in powersports, known for innovation and reliability.
Model Evolution
Bruin Grizzly Lineage:
The Bruin YFM350 was a popular mid-size utility ATV. The Grizzly line generally represents Yamaha's higher-performance and feature-rich utility ATVs. The YFM350 designation indicates an evolution or continuation of similar platform features across these model names for the specified years.
Production
Manufacturing Location:
Likely manufactured in Japan or USA by Yamaha.
๐Ÿ† Awards & Recognition
Recognitions
Model Reputation:
Yamaha ATVs are consistently well-regarded for their durability, performance, and user-friendly design within the utility ATV segment.
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