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Yamaha Grizzly 350 IRS Service Manual Repair 2007-2010 YFM35FGI

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🏷️ Basic Information Identification Make: Yamaha Model: Grizzly 350 IRS Vehicle Code: YFM35FGI Generation Model Years Covered: 2007-2010 (also applicable to newer models) Codes Year Codes: 07, 08, 09, 10 👋 Introduction Market Position Market Position: The Yamaha Grizzly 350 IRS (YFM35FGI) occupies a strong position in the mid-size utility ATV market, known for its blend of capability, comfort, and Yamaha's renowned reliability. It caters to recreational riders, light agricultural use, and trail exploration. Competitive Analysis Competitive Analysis: Competes with models from Honda (e.g., FourTrax Foreman), Kawasaki (e.g., Brute Force), and Suzuki (e.g., KingQuad) in the 300-400cc class, often differentiated by its IRS system offering a smoother ride. Key Features Key Features: Independent Rear Suspension (IRS) for improved comfort and ground clearance, reliable 349cc engine, 4WD capability (on applicable models), electric power steering (on some variants not explicitly mentioned but common for IRS models), rugged chassis, and Yamaha's reputation for durability. 📋 Manual Details Coverage Areas Covered Models: Yamaha Grizzly 350 IRS (YFM35FGI), 4x4 and 2WD variants Page Count Page Count: 373 Manual Type Manual Type: Factory Service Manual / Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Systems: Engine overhaul, cylinder, carburetor/EFI, fuel injection, piston, connecting rod, crankshaft, valves, valve clearance, camshaft, compression ratio, lubrication, cooling system, intake, exhaust, ignition system, starter system, charging system, magneto, fuel pump, fuel tank, fuel filter, throttle cable, mixture screw, pilot jet, main jet, slow jet. Drivetrain Systems: Transmission, drive train, primary reduction gear, clutch, swingarm, drive shaft, axle, gearshift, linkage, torque specs for drivetrain components. Chassis Suspension Brakes: Independent Rear Suspension (IRS), front forks, struts, triple trees, wheel, tire, brakes (front and rear rotors/pads), brake system hydraulic components, suspension linkages. Electrical Systems: Electrical system, schematic, fuse, battery, switches, lights, rectifier, electronic components, EFI system. Body Plastics: Body panels, plastics, fenders, seat, handle, hull. Procedures Included Maintenance Procedures: Scheduled maintenance, fluid changes (engine oil, coolant), lubrication, battery maintenance, storage procedures, spark plug replacement, air filter cleaning/replacement, troubleshooting common issues, error code diagnosis. Repair Procedures: Complete tear down and rebuild of all major components, engine rebuild, transmission rebuild, suspension repair, brake system repair, electrical diagnostics and repair, carburetor overhaul, EFI system troubleshooting. Troubleshooting Diagnostics: Comprehensive troubleshooting guides, error code lookup and resolution, diagnostic procedures for no spark conditions, performance issues, starting problems. Technical Depth Depth Of Coverage: Detailed, factory-level repair and maintenance information, suitable for both DIY enthusiasts and professional technicians. Includes torque specifications, part diagrams, and step-by-step instructions for complex procedures. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High-resolution, suitable for printing. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Features Navigational Features: Clickable chapters, searchable text for quick information retrieval. Usage Rights Usage Rights: No restrictions on printing or saving/burning to disc. ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, SOHC, single-cylinder Displacement: 349 cc (21.3 cu. in.) Bore X Stroke: 83.0 mm x 64.5 mm (3.27 in. x 2.54 in.) Compression Ratio: 9.2:1 Performance Horsepower: Estimated 22-24 HP (specific figures may vary slightly by year and emissions regulations) Torque: Estimated 20-22 lb-ft (specific figures may vary slightly) Fuel System Fuel System: Carburetor (Mikuni BSR33) or Electronic Fuel Injection (EFI) depending on specific model year/variant. Manual likely covers both or a primary system. Fuel Tank Capacity: Approximately 3.2 gallons (12.0 L) Lubrication Oil Type: Yamaha's recommended Yamalube 4W or equivalent SAE 10W-40 API SG or higher motor oil. Oil Capacity With Filter: Approximately 1.72 US qt (1.63 L) Cooling System Cooling Method: Liquid-cooled Coolant Type: High-quality, permanent type antifreeze solution (e.g., Yamaha's recommended blend or an equivalent ethylene glycol-based coolant with a 50/50 mix with distilled water). 🔧 Transmission Standard Transmission Type: Automatic (Yamaha Constant-Velocity Transmission - YCC-T) Drive System: Shaft drive with selectable 4WD and locking front differential (on 4x4 models). Features Gear Selection: Forward, Neutral, Reverse Gear Reduction: Includes high and low range for the transmission. 📐 Dimensions Exterior Overall Length: Approx. 76.0 in. (1930 mm) Overall Width: Approx. 42.7 in. (1085 mm) Overall Height: Approx. 45.1 in. (1145 mm) Weights Dry Weight: Approx. 502 lbs (228 kg) Ground Clearance: Approx. 10.5 in. (267 mm) Cargo Front Rack Capacity: 66 lbs (30 kg) Rear Rack Capacity: 130 lbs (59 kg) Wheels Tires Front Tire Size: AT25x8-12 Rear Tire Size: AT25x10-12 Wheelbase: Approx. 49.2 in. (1250 mm) 🛡️ Safety Features Ratings Safety Ratings: ATVs are not subject to traditional NHTSA or IIHS crash test ratings. Safety is primarily determined by adherence to manufacturer recommendations, proper riding gear, and safe operating practices. Active Features Active Safety Features: Sealed drum brakes (front), hydraulic disc brakes (rear), engine braking, durable chassis construction. Passive Features Passive Safety Features: Full floorboards, handlebars with protective padding, ergonomic seating position, built-in grab bars. 💡 Technology Features Infotainment Infotainment Features: Basic...
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Yamaha Grizzly 350 IRS Service Manual Repair 2007-2010 YFM35FGIYamaha Grizzly 350 IRS Service Manual Repair 2007-2010 YFM35FGIYamaha Grizzly 350 IRS Service Manual Repair 2007-2010 YFM35FGIYamaha Grizzly 350 IRS Service Manual Repair 2007-2010 YFM35FGI
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Grizzly 350 IRS
Vehicle Code:
YFM35FGI
Generation
Model Years Covered:
2007-2010 (also applicable to newer models)
Codes
Year Codes:
07, 08, 09, 10
👋 Introduction
Market Position
Market Position:
The Yamaha Grizzly 350 IRS (YFM35FGI) occupies a strong position in the mid-size utility ATV market, known for its blend of capability, comfort, and Yamaha's renowned reliability. It caters to recreational riders, light agricultural use, and trail exploration.
Competitive Analysis
Competitive Analysis:
Competes with models from Honda (e.g., FourTrax Foreman), Kawasaki (e.g., Brute Force), and Suzuki (e.g., KingQuad) in the 300-400cc class, often differentiated by its IRS system offering a smoother ride.
Key Features
Key Features:
Independent Rear Suspension (IRS) for improved comfort and ground clearance, reliable 349cc engine, 4WD capability (on applicable models), electric power steering (on some variants not explicitly mentioned but common for IRS models), rugged chassis, and Yamaha's reputation for durability.
📋 Manual Details
Coverage Areas
Covered Models:
Yamaha Grizzly 350 IRS (YFM35FGI), 4x4 and 2WD variants
Page Count
Page Count:
373
Manual Type
Manual Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine overhaul, cylinder, carburetor/EFI, fuel injection, piston, connecting rod, crankshaft, valves, valve clearance, camshaft, compression ratio, lubrication, cooling system, intake, exhaust, ignition system, starter system, charging system, magneto, fuel pump, fuel tank, fuel filter, throttle cable, mixture screw, pilot jet, main jet, slow jet.
Drivetrain Systems:
Transmission, drive train, primary reduction gear, clutch, swingarm, drive shaft, axle, gearshift, linkage, torque specs for drivetrain components.
Chassis Suspension Brakes:
Independent Rear Suspension (IRS), front forks, struts, triple trees, wheel, tire, brakes (front and rear rotors/pads), brake system hydraulic components, suspension linkages.
Electrical Systems:
Electrical system, schematic, fuse, battery, switches, lights, rectifier, electronic components, EFI system.
Body Plastics:
Body panels, plastics, fenders, seat, handle, hull.
Procedures Included
Maintenance Procedures:
Scheduled maintenance, fluid changes (engine oil, coolant), lubrication, battery maintenance, storage procedures, spark plug replacement, air filter cleaning/replacement, troubleshooting common issues, error code diagnosis.
Repair Procedures:
Complete tear down and rebuild of all major components, engine rebuild, transmission rebuild, suspension repair, brake system repair, electrical diagnostics and repair, carburetor overhaul, EFI system troubleshooting.
Troubleshooting Diagnostics:
Comprehensive troubleshooting guides, error code lookup and resolution, diagnostic procedures for no spark conditions, performance issues, starting problems.
Technical Depth
Depth Of Coverage:
Detailed, factory-level repair and maintenance information, suitable for both DIY enthusiasts and professional technicians. Includes torque specifications, part diagrams, and step-by-step instructions for complex procedures.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High-resolution, suitable for printing.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Features
Navigational Features:
Clickable chapters, searchable text for quick information retrieval.
Usage Rights
Usage Rights:
No restrictions on printing or saving/burning to disc.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, SOHC, single-cylinder
Displacement:
349 cc (21.3 cu. in.)
Bore X Stroke:
83.0 mm x 64.5 mm (3.27 in. x 2.54 in.)
Compression Ratio:
9.2:1
Performance
Horsepower:
Estimated 22-24 HP (specific figures may vary slightly by year and emissions regulations)
Torque:
Estimated 20-22 lb-ft (specific figures may vary slightly)
Fuel System
Fuel System:
Carburetor (Mikuni BSR33) or Electronic Fuel Injection (EFI) depending on specific model year/variant. Manual likely covers both or a primary system.
Fuel Tank Capacity:
Approximately 3.2 gallons (12.0 L)
Lubrication
Oil Type:
Yamaha's recommended Yamalube 4W or equivalent SAE 10W-40 API SG or higher motor oil.
Oil Capacity With Filter:
Approximately 1.72 US qt (1.63 L)
Cooling System
Cooling Method:
Liquid-cooled
Coolant Type:
High-quality, permanent type antifreeze solution (e.g., Yamaha's recommended blend or an equivalent ethylene glycol-based coolant with a 50/50 mix with distilled water).
🔧 Transmission
Standard
Transmission Type:
Automatic (Yamaha Constant-Velocity Transmission - YCC-T)
Drive System:
Shaft drive with selectable 4WD and locking front differential (on 4x4 models).
Features
Gear Selection:
Forward, Neutral, Reverse
Gear Reduction:
Includes high and low range for the transmission.
📐 Dimensions
Exterior
Overall Length:
Approx. 76.0 in. (1930 mm)
Overall Width:
Approx. 42.7 in. (1085 mm)
Overall Height:
Approx. 45.1 in. (1145 mm)
Weights
Dry Weight:
Approx. 502 lbs (228 kg)
Ground Clearance:
Approx. 10.5 in. (267 mm)
Cargo
Front Rack Capacity:
66 lbs (30 kg)
Rear Rack Capacity:
130 lbs (59 kg)
Wheels Tires
Front Tire Size:
AT25x8-12
Rear Tire Size:
AT25x10-12
Wheelbase:
Approx. 49.2 in. (1250 mm)
🛡️ Safety Features
Ratings
Safety Ratings:
ATVs are not subject to traditional NHTSA or IIHS crash test ratings. Safety is primarily determined by adherence to manufacturer recommendations, proper riding gear, and safe operating practices.
Active Features
Active Safety Features:
Sealed drum brakes (front), hydraulic disc brakes (rear), engine braking, durable chassis construction.
Passive Features
Passive Safety Features:
Full floorboards, handlebars with protective padding, ergonomic seating position, built-in grab bars.
💡 Technology Features
Infotainment
Infotainment Features:
Basic instrumentation including speedometer, odometer, tripmeter, and indicator lights. No advanced infotainment systems are typically found on this utility-focused model.
Driver Assistance
Driver Assistance Features:
Electric Power Steering (EPS) was available on some higher-trim variants of the Grizzly 350 IRS, significantly reducing steering effort and fatigue. The manual will detail its operation and maintenance.
Connectivity
Connectivity Features:
None (not applicable to this model).
🔧 Maintenance
Service Intervals
Initial Service:
First service typically around 100-250 miles or 1 month, including oil change and chain/cable adjustments.
Engine Oil Change:
Every 1000 miles or 12 months, or more frequently under severe usage conditions.
Air Filter Maintenance:
Clean every 1000 miles or 12 months; replace as needed.
Spark Plug Replacement:
Inspect every 1000 miles or 12 months; replace as needed. Recommended replacement interval often around 3,000-5,000 miles.
Coolant Replacement:
Inspect coolant level regularly. Replacement interval typically every 2 years or 24,000 miles, but refer to manual for specific Yamaha recommendation.
Fluid Specifications
Transmission Oil:
Check and maintain correct level. Manual will specify type and capacity for gearbox/differential fluids.
Known Issues
Common Issues:
Typical for ATVs of this era might include carburetor tuning issues (if applicable), potential wear on suspension components over time, and routine maintenance needs like battery care and brake adjustments. The manual's troubleshooting section is crucial for addressing these.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Yamaha has a long and distinguished history in powersports, renowned for engineering excellence, performance, and reliability across motorcycles, ATVs, watercraft, and snowmobiles. The Grizzly line represents their commitment to robust utility and recreational off-road vehicles.
Model Evolution
Model Evolution:
The Grizzly 350 IRS followed earlier generations of the Grizzly line, introducing Independent Rear Suspension to a more accessible mid-size model, enhancing ride quality and capability. This generation focused on refining the existing platform with a robust powertrain and a comfortable, capable chassis.
Production
Production Locations:
Yamaha ATVs are typically manufactured in their global facilities, often including plants in Japan and the United States.
🏆 Awards & Recognition
Recognitions
Recognitions:
Yamaha Grizzly models generally receive positive reviews for their durability, off-road performance, and comfort, often being cited as benchmarks in their respective classes by automotive and powersports media.
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