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2007-2008 Yamaha Grizzly 700 YFM7FGPW Factory Service Repair Manual

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The Grizzly 700, model code YFM7FGPW, represents a pinnacle in utility All-Terrain Vehicle engineering for the 2007 and 2008 model years. Renowned for its robust 686cc liquid-cooled engine, this ATV delivers exceptional power and torque, making it ideal for demanding off-road tasks and recreational riding. Key features such as the Ultramatic® automatic transmission with engine braking, the On-Command® 2WD/4WD system, and electric power steering (on select models) contribute to its superior handling, control, and rider comfort across varied terrains. The established reputation for reliability and durability is evident in the Grizzly 700's construction, positioning it as a leading choice for those seeking performance and dependability in an ATV. This comprehensive factory service repair manual provides in-depth guidance for maintaining and repairing the 2007-2008 Grizzly 700 YFM7FGPW. It covers all essential vehicle systems, including detailed procedures for engine overhaul, cooling, fuel injection, drivetrain, chassis, and electrical systems. The manual includes step-by-step instructions for routine maintenance, diagnostics, and repairs, along with critical technical specifications and troubleshooting flowcharts. Its factory-level detail ensures that owners, mechanics, and technicians have the necessary information to perform accurate service, ensuring the longevity and optimal performance of the vehicle. 🏷️ Basic Information Identification Make: Yamaha Model: Grizzly 700 Model Code: YFM7FGPW Years Covered: 2007, 2008 Vehicle Type: ATV (All-Terrain Vehicle) Codes Engine Code: YFM7FGPW (indicative, may vary slightly based on specific sub-model or region) 👋 Introduction Market Position Positioning: The 2007-2008 Yamaha Grizzly 700 was positioned as a premium, high-performance utility ATV, renowned for its powerful engine, advanced features, and rugged capability for serious off-road exploration and work. Competitive Analysis Competitors: Competed directly with other flagship utility ATVs from brands like Can-Am (Outlander), Polaris (Sportsman), and Suzuki (KingQuad) in the high-performance segment. Key Features Features: Industry-leading 686cc fuel-injected engine, electric power steering (EPS) on select models, Ultramatic® automatic transmission with engine braking, On-Command® 2WD/4WD system, independent suspension, digital instrumentation. Manual Value Proposition Value: Provides factory-accurate repair and maintenance information, empowering owners to perform their own service, saving on dealer costs, and ensuring proper upkeep for longevity and performance. 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive repair and service procedures for the 2007-2008 Yamaha Grizzly 700 YFM7FGPW Included Sections: General Information, Specifications, Periodic Checks and Adjustments, Engine, Cooling System, Fuel Injection System, Drivetrain, Chassis, Electrical System, Troubleshooting Page Count Estimated Page Count: Hundreds (typical for factory service manuals of this era) Manual Type Type: Factory Service Repair Manual Language Language: English Format Format: PDF/ZIP 📖 Manual Coverage Systems Covered Engine System: Complete engine disassembly, assembly, inspection, repair, and overhaul procedures for the 686cc liquid-cooled SOHC engine. Cooling System: Radiator, fan, coolant lines, thermostat, water pump inspection, service, and replacement. Fuel Injection System: ECU, throttle body, fuel pump, injectors, sensors, fuel lines, troubleshooting of the Mikuni electronic fuel injection (EFI) system. Drivetrain System: Ultramatic® automatic transmission, drive shafts, differentials (front and rear), CV joints, bearings, lubrication, and service procedures. Chassis System: Frame, suspension (front and rear A-arms, shocks, springs), steering, wheels, tires, brakes (hydraulic disc front and rear), and body panels. Electrical System: Ignition system, starting system (starter motor, battery), charging system (stator, regulator/rectifier), lighting, instrumentation, wiring diagrams, fuses, relays, and troubleshooting. Procedures Included Maintenance: Oil changes, filter replacements, spark plug service, air filter cleaning/replacement, coolant checks, valve adjustments, lubrication points, brake fluid checks. Diagnostics: Step-by-step diagnostic procedures for common and uncommon issues, fault code interpretation (if applicable), component testing. Repair: Detailed instructions for component removal, disassembly, inspection, repair, reassembly, and installation across all major vehicle systems. Adjustments: Throttle cable adjustment, brake lever free play, chain tension (if applicable), clutch adjustment (if applicable), suspension preload. Technical Depth Depth: Factory-level diagnostic and repair information, suitable for both DIY enthusiasts and professional mechanics. Covers complete engine rebuilds, transmission overhauls, and detailed electrical system troubleshooting. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format), delivered within a ZIP archive Print Quality Quality: High-resolution scans of original factory documentation, ensuring clear text, diagrams, and images. Printable. Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) Compatibility Operating Systems: Windows, macOS, Linux Software Requirements Unzipping Software: Required (e.g., WinRAR, 7-Zip) to extract PDF files ⚙️ Engine Specifications Primary Engine Engine Type: 686cc liquid-cooled, SOHC, 4-stroke, 4-valve, single-cylinder Bore X Stroke: 100.0 mm x 83.9 mm Compression Ratio: 9.2:1 Performance Horsepower: Approx. 45-50 HP (estimated, actual may vary based on specific tuning and environmental factors) Torque: Approx. 40-45 ft-lbs (estimated) Fuel System Fuel Delivery: Mikuni BSR42 (2007 models may have featured carburetor, but YFM7FGPW typically denotes EFI), Electronic Fuel Injection (EFI) system for 2008 models and later variants. Fuel Type: Unleaded gasoline, 87 octane (minimum) Lubrication Oil Type: Yamalube 4 (or equivalent API SG or higher, SAE 10W-40 or 20W-50 depending on ambient temperature) Ignition Ignition System: TCI (Transistor Controlled Ignition) Cooling Cooling Method: Liquid-cooled Starting Starter: Electric starter 🔧...
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Type: Atv
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Sku: 44002
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2007-2008 Yamaha Grizzly 700 YFM7FGPW Factory Service Repair Manual2007-2008 Yamaha Grizzly 700 YFM7FGPW Factory Service Repair Manual2007-2008 Yamaha Grizzly 700 YFM7FGPW Factory Service Repair Manual2007-2008 Yamaha Grizzly 700 YFM7FGPW Factory Service Repair Manual
The Grizzly 700, model code YFM7FGPW, represents a pinnacle in utility All-Terrain Vehicle engineering for the 2007 and 2008 model years. Renowned for its robust 686cc liquid-cooled engine, this ATV delivers exceptional power and torque, making it ideal for demanding off-road tasks and recreational riding. Key features such as the Ultramatic® automatic transmission with engine braking, the On-Command® 2WD/4WD system, and electric power steering (on select models) contribute to its superior handling, control, and rider comfort across varied terrains. The established reputation for reliability and durability is evident in the Grizzly 700's construction, positioning it as a leading choice for those seeking performance and dependability in an ATV. This comprehensive factory service repair manual provides in-depth guidance for maintaining and repairing the 2007-2008 Grizzly 700 YFM7FGPW. It covers all essential vehicle systems, including detailed procedures for engine overhaul, cooling, fuel injection, drivetrain, chassis, and electrical systems. The manual includes step-by-step instructions for routine maintenance, diagnostics, and repairs, along with critical technical specifications and troubleshooting flowcharts. Its factory-level detail ensures that owners, mechanics, and technicians have the necessary information to perform accurate service, ensuring the longevity and optimal performance of the vehicle.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Grizzly 700
Model Code:
YFM7FGPW
Years Covered:
2007, 2008
Vehicle Type:
ATV (All-Terrain Vehicle)
Codes
Engine Code:
YFM7FGPW (indicative, may vary slightly based on specific sub-model or region)
👋 Introduction
Market Position
Positioning:
The 2007-2008 Yamaha Grizzly 700 was positioned as a premium, high-performance utility ATV, renowned for its powerful engine, advanced features, and rugged capability for serious off-road exploration and work.
Competitive Analysis
Competitors:
Competed directly with other flagship utility ATVs from brands like Can-Am (Outlander), Polaris (Sportsman), and Suzuki (KingQuad) in the high-performance segment.
Key Features
Features:
Industry-leading 686cc fuel-injected engine, electric power steering (EPS) on select models, Ultramatic® automatic transmission with engine braking, On-Command® 2WD/4WD system, independent suspension, digital instrumentation.
Manual Value Proposition
Value:
Provides factory-accurate repair and maintenance information, empowering owners to perform their own service, saving on dealer costs, and ensuring proper upkeep for longevity and performance.
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive repair and service procedures for the 2007-2008 Yamaha Grizzly 700 YFM7FGPW
Included Sections:
General Information, Specifications, Periodic Checks and Adjustments, Engine, Cooling System, Fuel Injection System, Drivetrain, Chassis, Electrical System, Troubleshooting
Page Count
Estimated Page Count:
Hundreds (typical for factory service manuals of this era)
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
PDF/ZIP
📖 Manual Coverage
Systems Covered
Engine System:
Complete engine disassembly, assembly, inspection, repair, and overhaul procedures for the 686cc liquid-cooled SOHC engine.
Cooling System:
Radiator, fan, coolant lines, thermostat, water pump inspection, service, and replacement.
Fuel Injection System:
ECU, throttle body, fuel pump, injectors, sensors, fuel lines, troubleshooting of the Mikuni electronic fuel injection (EFI) system.
Drivetrain System:
Ultramatic® automatic transmission, drive shafts, differentials (front and rear), CV joints, bearings, lubrication, and service procedures.
Chassis System:
Frame, suspension (front and rear A-arms, shocks, springs), steering, wheels, tires, brakes (hydraulic disc front and rear), and body panels.
Electrical System:
Ignition system, starting system (starter motor, battery), charging system (stator, regulator/rectifier), lighting, instrumentation, wiring diagrams, fuses, relays, and troubleshooting.
Procedures Included
Maintenance:
Oil changes, filter replacements, spark plug service, air filter cleaning/replacement, coolant checks, valve adjustments, lubrication points, brake fluid checks.
Diagnostics:
Step-by-step diagnostic procedures for common and uncommon issues, fault code interpretation (if applicable), component testing.
Repair:
Detailed instructions for component removal, disassembly, inspection, repair, reassembly, and installation across all major vehicle systems.
Adjustments:
Throttle cable adjustment, brake lever free play, chain tension (if applicable), clutch adjustment (if applicable), suspension preload.
Technical Depth
Depth:
Factory-level diagnostic and repair information, suitable for both DIY enthusiasts and professional mechanics. Covers complete engine rebuilds, transmission overhauls, and detailed electrical system troubleshooting.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format), delivered within a ZIP archive
Print Quality
Quality:
High-resolution scans of original factory documentation, ensuring clear text, diagrams, and images. Printable.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
Compatibility
Operating Systems:
Windows, macOS, Linux
Software Requirements
Unzipping Software:
Required (e.g., WinRAR, 7-Zip) to extract PDF files
⚙️ Engine Specifications
Primary Engine
Engine Type:
686cc liquid-cooled, SOHC, 4-stroke, 4-valve, single-cylinder
Bore X Stroke:
100.0 mm x 83.9 mm
Compression Ratio:
9.2:1
Performance
Horsepower:
Approx. 45-50 HP (estimated, actual may vary based on specific tuning and environmental factors)
Torque:
Approx. 40-45 ft-lbs (estimated)
Fuel System
Fuel Delivery:
Mikuni BSR42 (2007 models may have featured carburetor, but YFM7FGPW typically denotes EFI), Electronic Fuel Injection (EFI) system for 2008 models and later variants.
Fuel Type:
Unleaded gasoline, 87 octane (minimum)
Lubrication
Oil Type:
Yamalube 4 (or equivalent API SG or higher, SAE 10W-40 or 20W-50 depending on ambient temperature)
Ignition
Ignition System:
TCI (Transistor Controlled Ignition)
Cooling
Cooling Method:
Liquid-cooled
Starting
Starter:
Electric starter
🔧 Transmission
Standard
Type:
Ultramatic® V-belt automatic transmission with engine braking
Drive Modes:
2WD/4WD with differential lock (On-Command® system)
Features
Governor:
Variable ratio drive system with automatic centrifugal clutch and a continuously variable transmission (CVT) for seamless acceleration and optimal engine RPM.
Engine Braking:
Integral component of the Ultramatic® system, providing strong downhill control.
Fluid Specifications
Transmission Oil Type:
Yamalube ATF (Automatic Transmission Fluid) or equivalent Dexron III
📐 Dimensions
Exterior
Length:
Approx. 81.5 inches (2070 mm)
Width:
Approx. 46.5 inches (1180 mm)
Height:
Approx. 49.2 inches (1250 mm)
Weights
Dry Weight:
Approx. 571 lbs (259 kg)
Fuel Capacity:
4.9 US gal (18.7 L) with 1.1 US gal (4.1 L) reserve
Towing Capacity:
1500 lbs (680 kg)
Cargo Capacity:
Front Rack: 99 lbs (45 kg), Rear Rack: 198 lbs (90 kg)
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (ATVs are not typically subjected to automotive-style crash testing and ratings)
Active Features
Braking System:
Hydraulic disc brakes front and rear, sealed drums with parking brake.
Engine Braking:
Provided by Ultramatic® transmission for controlled descents.
Passive Features
Frame Construction:
Steel frame designed for strength and durability.
Ergonomics:
Designed for rider comfort and control during extended use.
💡 Technology Features
Infotainment
Instrumentation:
Digital LCD multi-function display including speedometer, odometer, trip meter, clock, 2WD/4WD indicator, fuel gauge, EPS indicator, and diagnostic lights.
Driver Assistance
Eps System:
Electric Power Steering (EPS) on select models, reducing steering effort and improving rider comfort and control, especially at lower speeds and over rough terrain.
Connectivity
Connectivity Features:
N/A (ATVs of this era did not typically feature advanced connectivity like Bluetooth or smartphone integration.)
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 3,000 km or 100 hours of operation, or every 6 months, whichever comes first.
Air Filter Cleaning:
Every 500 km or 20 hours of operation, or more frequently in dusty conditions.
Spark Plug Replacement:
Every 6,000 km or 200 hours of operation.
Valve Adjustment:
Every 6,000 km or 200 hours of operation.
Fluid Specifications
Coolant Type:
High-quality antifreeze coolant (50% ethylene glycol and 50% deionized water) with corrosion inhibitor.
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid.
Known Issues
Common Wear Items:
CV boots (susceptible to tearing in rough conditions), wheel bearings, tie rod ends, starter brushes, drive belt (CVT).
Potential Failures:
Water intrusion into engine/transmission if snorkels are not properly maintained or if submerged without proper precautions; occasional EFI sensor issues.
Troubleshooting Guides
Troubleshooting Focus:
The manual provides detailed troubleshooting flowcharts and diagnostic steps for common issues like hard starting, poor performance, electrical faults, and drivetrain problems.
📚 Vehicle History
Brand Heritage
Heritage:
Yamaha has a long-standing reputation for producing high-quality, reliable, and innovative powersports vehicles, including a pioneering history in the ATV market.
Model Evolution
Evolution:
The Grizzly line has consistently evolved, with the 700cc model representing a significant leap in performance and technology, building on the success of earlier Grizzly models. Introduction of fuel injection and power steering marked key advancements.
Production
Manufacturing Location:
Primarily manufactured in Japan by Yamaha Motor Co., Ltd.
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
The Yamaha Grizzly 700 line generally received positive reviews for its power, handling, and reliability from automotive and powersports publications during its production run.
Ratings
User Reviews:
Consistently ranked highly by users for its off-road performance, durability, and comfort.
Certifications
Emissions Compliance:
Meets applicable EPA and CARB emissions standards for its model year.
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