🏷️ Basic Information Identification Make: Yamaha Product Type: Parts Manuals 👋 Introduction Market Position Target Audience: Yamaha golf car and utility vehicle owners, service technicians, parts suppliers Competitive Analysis Value Proposition: Provides essential part identification for a wide range of Yamaha utility vehicles, crucial for maintenance and repair Key Features Comprehensive Coverage: Covers a broad spectrum of Yamaha utility vehicles from 1979 to 2004 Detailed Diagrams: Illustrated exploded views for easy part location and identification Model Year Specificity: Each manual is tailored to specific model year(s) and variants, ensuring accurate part identification. 📋 Manual Details Coverage Areas Years Covered: 1979-2004 Vehicle Types: Golf Cars, Utility Vehicles, Passenger Vehicles Regions: Global (parts are generally universal to the specific model variant). Page Count Estimated Range: Varies by model (typically 50-200 pages per manual) Manual Type Type: Parts Catalog Purpose: To identify and order genuine Yamaha replacement parts. Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: All engine components, carburetor, ignition, exhaust, cooling system Drivetrain: Transmission, differential, drive shafts, axles Chassis And Suspension: Frame, suspension components, steering system, wheels and tires Brakes: Brake system components, calipers, drums, lines, parking brake Electrical: Wiring harnesses, battery, starter, generator/alternator, lighting, switches Body And Trim: Body panels, seats, fenders, bumpers, interior trim, roof, doors Accessories: Optional equipment, accessories (e.g., headlights, windshields, cargo beds) Powertrain: Engine assembly, transmission components, final drive, clutch, drive shafts. User Interface: Steering wheel, pedals, shifter, switches, dashboard components. Safety Equipment: Seat belts, brake components, chassis integrity parts. Procedures Included Part Identification: Detailed diagrams and part numbers for component identification and ordering Assembly Disassembly: Visual guides for component assembly and disassembly Component Replacement: Guidance on replacing specific parts Fastener Information: Part numbers for bolts, nuts, washers, and other fasteners associated with specific components. Part Cross Referencing: Implicitly allows for cross-referencing of parts within a system. Technical Depth Depth: Component-level breakdown and part identification Diagram Type: Exploded view diagrams with corresponding part numbers and descriptions. Specificity: Provides exact part numbers, quantities, and often assembly order within diagrams. Chassis Frame And Steering: Frame components, steering column, tie rods, kingpins, steering gears. Suspension Suspension Components: Leaf springs, shock absorbers, bushings, control arms, axle components. Braking System Brake Components: Brake drums, brake shoes, wheel cylinders, brake lines, master cylinder, parking brake mechanism. Electrical System Electrical Components: Starter motor, generator/alternator, battery, ignition coil, distributor, wiring harness, lights, switches, solenoid. Fuel System Fuel System Components: Fuel tank, fuel lines, fuel filter, carburetor assembly, air filter. Cooling System Cooling Components: Cooling fins (for air-cooled), cooling fan, cooling shrouds. Body And Interior Body Panels And Trim: Fenders, hood, seat base, roof, windshield frame, body trim, floor mats, seat cushions and covers. Wheels And Tires Wheel And Tire Parts: Wheels, tires, lug nuts, valve stems. 📊 Manual Specifications File Format Format Details: Digital PDF, accessible on computers, tablets, and smartphones Searchability: Likely searchable by part number or description (depending on PDF creation). Print Quality Quality: High-resolution, clear diagrams and text Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Types Covered: Gasoline (various displacements, e.g., 200cc, 250cc, 350cc, 390cc, 400cc) and Electric (motor components) Performance Typical Hp Range: 3.5 HP to 10 HP (for gasoline models, varies by specific model) Fuel System Fuel Delivery: Carbureted (for gasoline models) Cooling System Cooling Method: Air-cooled (predominantly for gasoline models) Engine Types Covered Electric Motor Components: Motor, controller, solenoid, wiring for electric variants. 🔧 Transmission Standard Type: Continuously Variable Transmission (CVT) or Automatic Optional Options: N/A (typically single transmission type per model variant) Features Drive Type: Shaft drive, Belt drive 📐 Dimensions Exterior Body Styles: 2-passenger, 4-passenger, 6-passenger, Utility Bed Weights Curb Weight Range: Approx. 500 lbs - 1000 lbs (varies significantly by model and passenger capacity) 💡 Technology Features Infotainment Features Availability: Basic functionality; infotainment features are generally minimal on these utility-focused vehicles of the era. Driver Assistance Features Availability: Limited to basic mechanical systems; no advanced driver-assistance systems (ADAS) expected for this vintage. Connectivity Features Availability: None 🔧 Maintenance Service Intervals General Recommendation: Regular checks of fluids, belts, filters, and general component wear are crucial. Specific intervals are model-dependent and would be found in service/owner manuals, not parts manuals. Fluid Specifications Common Fluids: Engine oil (SAE 10W-30 or 20W-50 common for gas), Gear oil (for differential), Brake fluid (DOT 3 or DOT 4 common) Engine Oil Capacity Range: Typically 0.8 to 1.2 Liters (check specific model for exact capacity). Gear Oil Type: GL-4 or GL-5 Gear Oil (e.g., 80W-90). Known Issues Common Wear Items: Tires, brake pads/shoes, drive belts, spark plugs, air filters, batteries (especially in electric models). Common Failures: Carburetor issues, starter solenoid failures, drive belt wear, aging battery performance (especially in electric models), suspension wear. Parts Ordering Importance Of Accuracy: Accurate part numbers from these manuals are vital...
Fuel tank, fuel lines, fuel filter, carburetor assembly, air filter.
Cooling System
Cooling Components:
Cooling fins (for air-cooled), cooling fan, cooling shrouds.
Body And Interior
Body Panels And Trim:
Fenders, hood, seat base, roof, windshield frame, body trim, floor mats, seat cushions and covers.
Wheels And Tires
Wheel And Tire Parts:
Wheels, tires, lug nuts, valve stems.
📊 Manual Specifications
File Format
Format Details:
Digital PDF, accessible on computers, tablets, and smartphones
Searchability:
Likely searchable by part number or description (depending on PDF creation).
Print Quality
Quality:
High-resolution, clear diagrams and text
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Types Covered:
Gasoline (various displacements, e.g., 200cc, 250cc, 350cc, 390cc, 400cc) and Electric (motor components)
Performance
Typical Hp Range:
3.5 HP to 10 HP (for gasoline models, varies by specific model)
Fuel System
Fuel Delivery:
Carbureted (for gasoline models)
Cooling System
Cooling Method:
Air-cooled (predominantly for gasoline models)
Engine Types Covered
Electric Motor Components:
Motor, controller, solenoid, wiring for electric variants.
🔧 Transmission
Standard
Type:
Continuously Variable Transmission (CVT) or Automatic
Optional
Options:
N/A (typically single transmission type per model variant)
Features
Drive Type:
Shaft drive, Belt drive
📐 Dimensions
Exterior
Body Styles:
2-passenger, 4-passenger, 6-passenger, Utility Bed
Weights
Curb Weight Range:
Approx. 500 lbs - 1000 lbs (varies significantly by model and passenger capacity)
💡 Technology Features
Infotainment
Features Availability:
Basic functionality; infotainment features are generally minimal on these utility-focused vehicles of the era.
Driver Assistance
Features Availability:
Limited to basic mechanical systems; no advanced driver-assistance systems (ADAS) expected for this vintage.
Connectivity
Features Availability:
None
🔧 Maintenance
Service Intervals
General Recommendation:
Regular checks of fluids, belts, filters, and general component wear are crucial. Specific intervals are model-dependent and would be found in service/owner manuals, not parts manuals.
Fluid Specifications
Common Fluids:
Engine oil (SAE 10W-30 or 20W-50 common for gas), Gear oil (for differential), Brake fluid (DOT 3 or DOT 4 common)
Engine Oil Capacity Range:
Typically 0.8 to 1.2 Liters (check specific model for exact capacity).
Gear Oil Type:
GL-4 or GL-5 Gear Oil (e.g., 80W-90).
Known Issues
Common Wear Items:
Tires, brake pads/shoes, drive belts, spark plugs, air filters, batteries (especially in electric models).
Common Failures:
Carburetor issues, starter solenoid failures, drive belt wear, aging battery performance (especially in electric models), suspension wear.
Parts Ordering
Importance Of Accuracy:
Accurate part numbers from these manuals are vital for ensuring correct fitment and performance of replacement components.
📚 Vehicle History
Brand Heritage
Manufacturer:
Yamaha Motor Company, known for a wide range of recreational and industrial vehicles.
Model Evolution
Evolution Summary:
The G-series represents Yamaha's robust line of golf cars and utility vehicles, evolving through various chassis, engine, and feature updates over the decades.
Key Changes Across Years:
Engine size variations, body styling updates, suspension refinements, introduction of electric variants, and increased passenger capacities (e.g., G20, G22 models).
Production
Production Period:
1979-2004 (as per manual coverage)
📄 Vehicle Details
Model List
Yamaha G Series Models Covered:
G1, G1A, G1E, G1A A1, G1E A1, G1A A2, G1E A2, G1A A3, G1E A3, G1 AM3, G1 AM3 GOLFCAR, G1 EM3, G1 AM4, G1 E4, G1 AM5, G1 EM5, G2 A5 G2 A, G1 AM AM5, G1 EM6, G2 A5 G2 A, G2 E E2, G3 A, G2 AB, G2 EB, G3, G2 AB, G2 EB, G2, G2 AD, G2 ED, G5 AF, G5 EF GAS GOLF ARPARTS, G8 AF, G8 EF, G5 AG, G5 AG GOLFCAR, G5 EG, G8 AG, G8 EG, G9 AG, G9 EG, G5 AH, G8 AH, G9 EH, G11 UTILITY VEHICLE, G8 EJ, G9 AJ, G9 EJ, G11 UTILITY VEHICLE, G8 AK, G8 EK, G8 EKP, G9 AK, G9 EK, G9 EKP, G14 AM, G11 AP UILITY, G14 AP, G14 EP, G16 AP, G16 EP1, G19 EP, G11 AR UTILITY VEHICLE, G16 AR, G16 ER1, G19 ER, G16AS, G16ES, G19ES, GAS UTILITY VEHICLE, G11 AT UTILITY VEHICLE, G16AT, G16ET, G19 ET, G16AU, G16EU, G19 EU, G20AU 4 AND 6 PASSENGER GAS VEHICLE, GAS UTILITY VEHICLE, G11A MASTER UTILITY VEHICLE, G16AW, G16EW, G19EW, G20AW MULTI PASSENGER, G16AX, G16EX, G19EX, G21AX UTILITY VEHICLE, G22AY, G22EY, G22EYELECTRIC, G22EZ 04ELECTRIC, G28AZ 04 UTILITY VEHICLE, G21AZ 04 UTILITY VEHICLE, G23EZ 04 ELECTRIC UTILITY VEHICLE, G27AZ 04 UTILITY VEHICLE, G27EZ 04 ELECTRIC UTILITY VEHICLE
Utility Vehicle Variants:
G11, G11A, G21AX, G28AZ, G21AZ, G27AZ (utility and cargo bed models).