Yamaha TT350 TT350S 1985-2000 Workshop Repair Service Manual
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🏷️ Basic Information Identification Make: Yamaha Model: TT350 Model Variant: TT350S Production Years Covered: 1985-2000 Codes Vin Code Notes: Specific VIN decoding information may be present within the manual for precise model year identification. 👋 Introduction Market Position Target Audience: Owners and technicians of Yamaha TT350/TT350S motorcycles from 1985 to 2000. Usefulness: Indispensable resource for owners and mechanics to perform accurate diagnostics, repairs, and maintenance, saving significant costs. Competitive Analysis Value Proposition: Provides professional-grade repair and maintenance information equivalent to official shop manuals, saving time and money on repairs. Key Features Features: Comprehensive coverage, detailed diagrams, step-by-step instructions, troubleshooting guides, professional quality, instant download. 📋 Manual Details Coverage Areas Covered Models: Yamaha TT350, Yamaha TT350S Covered Years: 1985, 1986, 1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000 Coverage Scope: All models, engines, trim levels, and transmission types within the specified year range. Page Count Estimated Page Count: Hundreds of pages (specific count not provided, but indicates comprehensive detail). Manual Type Type: Workshop Repair Service Manual Accuracy Claim: Original, complete, and intact, same as used in local service/repair shops. Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Systems: General Information, Fuel System, Cooling System, Engine Top End, Engine Lubrication System, Engine Removal/Installation, Crankshaft/Transmission. Drivetrain Systems: Clutch, Crankshaft/Transmission, Wheels/Tires, Final Drive. Chassis Systems: Brakes, Suspension, Steering, Frame. Electrical Systems: Electrical System, Wiring Diagrams, Troubleshooting and electrical service procedures. Appendix: Includes an appendix section for additional information or reference material. Procedures Included Diagnostic Procedures: Comprehensive diagnostic information. Repair Procedures: Step-by-step repair procedures, detailed substeps, disassembly, assembly, cleaning, and reinstalling procedures. Maintenance Procedures: Detailed maintenance information, service intervals. Troubleshooting Guidance: Troubleshooting and electrical service procedures, common issues. Technical Depth Depth: Complete coverage for professional technicians, including critical specifications, diagrams, and detailed information for specific vehicle repair. Illustrations: Hundreds of pages of diagrams, detailed illustrations, drawings, and photos. Enlarged inset views for detailed part examination. 📊 Manual Specifications File Format Format: PDF Searchability: Implied searchable text for efficient navigation. File Type: PDF Document Print Quality Printability: Full Printable Zoom Functionality: Zoom IN/OUT capability for detailed viewing. Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Delivery Method Delivery: Instant Download Requirements Software Requirements: Adobe PDF Reader, WinZip Compatibility Operating Systems: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Type: Single-cylinder, 4-stroke (typical for TT350 models). Engine Displacement: 347cc (approximate, confirmed by manual coverage) Performance Horsepower Range: Details available within the manual (typically 20-30 HP range for this displacement). Torque Figures: Details available within the manual. Fuel System Carburetion: Specific carburetor model and tuning information covered in the fuel system section. Fuel Type: Unleaded gasoline (standard for the era). Cooling System Cooling Method: Air-cooled (typical for TT350). Engine Top End Top End Components: Cylinder head, valve train, piston, rings, cylinder bore, camshaft details covered. Engine Lubrication System Lubrication Method: Wet sump lubrication system details, oil pump, oil filter, and oil passages. 🔧 Transmission Standard Transmission Type: 5-speed manual transmission (typical for TT350). Features Clutch Type: Wet multi-plate clutch (standard for Yamaha off-road motorcycles). Final Drive Type: Chain drive (standard for TT350). Crankshaft Transmission Internal Transmission Components: Gear sets, shift forks, shift drum, bearings, and related components for the transmission. 📐 Dimensions Exterior General Type: Dual-sport/Enduro motorcycle. Specific dimensions will be detailed in the manual. Weights Dry Weight Estimate: Around 270-290 lbs (specifics in manual). Wet Weight Estimate: Around 290-310 lbs (specifics in manual). 🛡️ Safety Features Ratings Safety Features: Focus on mechanical integrity and operational safety within the manual. No electronic safety systems typical for modern vehicles. Active Features Braking System: Front and rear drum brakes or single disc front/drum rear (depending on exact model/year variation, detailed in manual). Passive Features Lighting: Headlight, taillight, brake light, turn signals (as applicable for street legality of dual-sport models). 💡 Technology Features Infotainment Features: Basic instrumentation: speedometer, odometer, neutral indicator, high-beam indicator. No modern infotainment systems. Driver Assistance Features: No electronic driver assistance systems. Focus is on mechanical operation and rider control. Connectivity Features: N/A 🔧 Maintenance Service Intervals Oil Change Interval: Recommended intervals for engine oil changes and filter replacements will be detailed in the manual (typically every 1,000-2,000 miles or annually). Spark Plug Maintenance: Spark plug inspection and replacement intervals will be specified. Air Filter Cleaning: Air filter cleaning and replacement intervals for dusty off-road conditions will be covered. Fluid Specifications Engine Oil Type: Specific Yamaha-recommended or API SG/SH specification oil, viscosity grade (e.g., 10W-40, 20W-50) will be listed. Transmission Oil Type: Separate transmission oil specification or shared with engine oil, with specific grade and capacity detailed. Brake Fluid Type: DOT 3 or DOT 4 brake fluid specification will be provided for hydraulic brake systems (if applicable). Known Issues Common Wear Items: Typical wear items for this era...
Wet sump lubrication system details, oil pump, oil filter, and oil passages.
🔧 Transmission
Standard
Transmission Type:
5-speed manual transmission (typical for TT350).
Features
Clutch Type:
Wet multi-plate clutch (standard for Yamaha off-road motorcycles).
Final Drive Type:
Chain drive (standard for TT350).
Crankshaft Transmission
Internal Transmission Components:
Gear sets, shift forks, shift drum, bearings, and related components for the transmission.
📐 Dimensions
Exterior
General Type:
Dual-sport/Enduro motorcycle. Specific dimensions will be detailed in the manual.
Weights
Dry Weight Estimate:
Around 270-290 lbs (specifics in manual).
Wet Weight Estimate:
Around 290-310 lbs (specifics in manual).
🛡️ Safety Features
Ratings
Safety Features:
Focus on mechanical integrity and operational safety within the manual. No electronic safety systems typical for modern vehicles.
Active Features
Braking System:
Front and rear drum brakes or single disc front/drum rear (depending on exact model/year variation, detailed in manual).
Passive Features
Lighting:
Headlight, taillight, brake light, turn signals (as applicable for street legality of dual-sport models).
💡 Technology Features
Infotainment
Features:
Basic instrumentation: speedometer, odometer, neutral indicator, high-beam indicator. No modern infotainment systems.
Driver Assistance
Features:
No electronic driver assistance systems. Focus is on mechanical operation and rider control.
Connectivity
Features:
N/A
🔧 Maintenance
Service Intervals
Oil Change Interval:
Recommended intervals for engine oil changes and filter replacements will be detailed in the manual (typically every 1,000-2,000 miles or annually).
Spark Plug Maintenance:
Spark plug inspection and replacement intervals will be specified.
Air Filter Cleaning:
Air filter cleaning and replacement intervals for dusty off-road conditions will be covered.
Fluid Specifications
Engine Oil Type:
Specific Yamaha-recommended or API SG/SH specification oil, viscosity grade (e.g., 10W-40, 20W-50) will be listed.
Transmission Oil Type:
Separate transmission oil specification or shared with engine oil, with specific grade and capacity detailed.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid specification will be provided for hydraulic brake systems (if applicable).
Known Issues
Common Wear Items:
Typical wear items for this era of dual-sport motorcycles include clutch plates, chain and sprockets, fork seals, and carburetor jets.
Electrical Gremlins:
Aging electrical connectors and wiring can sometimes lead to intermittent issues, which the manual's wiring diagrams will help diagnose.
Carburetor Maintenance:
Carburetor cleaning and synchronization may be required periodically for optimal performance.
📚 Vehicle History
Brand Heritage
Yamaha Motorcycles:
Yamaha has a long-standing reputation for producing reliable and performance-oriented motorcycles across various disciplines, including off-road and dual-sport.
Model Evolution
Tt Series Legacy:
The TT series represents Yamaha's lineage of durable and capable off-road and dual-sport motorcycles, designed for versatility and performance.
Production
Production Run:
The extended production run from 1985 to 2000 indicates a popular and well-received model that underwent minor refinements rather than complete redesigns.
🏆 Awards & Recognition
Recognitions
Model Reputation:
The TT350 series is generally recognized for its robustness, off-road capability, and reliability in its class.
Ratings
Owner Satisfaction:
While specific awards are not listed, models like the TT350 often receive positive owner feedback for their longevity and functional design.