This manual covers the XJ900G, also known as the Diversion in some markets, produced between 1995 and 2001. This sport-touring motorcycle is powered by an air-cooled, 892cc inline-four engine and features a low-maintenance shaft drive, a monoshock rear suspension for enhanced handling, and comfortable ergonomics suitable for extended rides. Known for its reliability and robust engineering, the XJ900G has earned a reputation among riders for its capability in commuting, touring, and general riding, building upon a heritage of producing performance-oriented motorcycles. This comprehensive workshop repair service manual provides detailed instructions for the maintenance, repair, and overhaul of the XJ900G. It covers all major systems, including the engine, fuel, ignition, transmission, drivetrain, suspension, brakes, and electrical systems, with in-depth procedures for disassembly, inspection, assembly, and troubleshooting. The manual also includes essential technical specifications, wiring diagrams, and diagnostic guidance, equipping owners, mechanics, and technicians with the necessary information to ensure the optimal performance and longevity of their vehicle. 🏷️ Basic Information Identification Make: Yamaha Model: XJ900G Model Nickname: Diversion (in some markets) Generation Generation Code: Not explicitly defined, but refers to the later iteration of the XJ900 series. Codes Chassis Code: 4KM (typical for this generation) 👋 Introduction Market Position Segment: Sport Touring Motorcycle Target Audience: Riders seeking a comfortable, reliable, and capable motorcycle for commuting, touring, and general riding. Competitive Analysis Key Competitors: Honda CB750, Kawasaki GTR1000, Suzuki GSX1100G (air-cooled variants). Key Features Engine Layout: In-line four-cylinder, air-cooled engine. Drivetrain: Shaft drive for low maintenance and smooth power delivery. Suspension Setup: Monoshock rear suspension for improved handling and adjustability. Ergonomics: Comfortable riding position suitable for longer distances. 📋 Manual Details Coverage Areas Years Covered: 1995, 1996, 1997, 1998, 1999, 2000, 2001 Page Count Page Count: 352 Manual Type Manual Type: Workshop Repair Service Manual Language Language: English (assumed, based on product description) Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Comprehensive coverage including disassembly, inspection, assembly, tuning, and troubleshooting of the engine. Fuel System: Carburetor overhaul and adjustment (likely Mikuni CV type), fuel pump, fuel lines, and tank. Ignition System: CDI ignition system components, timing, spark plugs, and troubleshooting. Transmission: Clutch operation, gearbox overhaul, gear selection mechanism, and lubrication. Drivetrain: Shaft drive system maintenance, universal joints, final drive housing, and lubrication. Suspension: Front fork (telescopic) inspection, seal replacement, oil levels, and rear monoshock absorber adjustment and service. Brakes: Front and rear brake systems, caliper overhaul, master cylinders, brake fluid, pad replacement, disc inspection, and bleeding procedures. Electrical System: Wiring diagrams, battery, charging system (alternator, regulator/rectifier), starter motor, lighting, instruments, and switches. Cooling System: Air-cooled engine design, but may cover related components like oil coolers if equipped. Frame And Bodywork: Chassis inspection, fairing removal and installation, seat, fuel tank mounting, and related hardware. Wheels And Tires: Wheel bearing inspection and replacement, tire fitting and pressure recommendations. Procedures Included Preventative Maintenance: Detailed guides for routine servicing, oil changes, filter replacements, and general inspections. Troubleshooting: Systematic diagnostic procedures for common and uncommon problems, symptom analysis. Repair And Overhaul: Step-by-step instructions for complete disassembly, repair, and reassembly of all major components. Component Replacement: Specific guidance on replacing wear items such as brake pads, tires, batteries, and filters. Adjustments: Carburetor synchronization, valve clearance adjustment, chain tension (if applicable, though shaft drive), and brake lever free play. Wiring Diagrams: Complete electrical schematics for troubleshooting and component identification. Technical Depth Depth: Extremely comprehensive, covering everything from basic user maintenance to full engine and gearbox rebuilds. Diagnostics: Detailed diagnostic flowcharts and symptom-based troubleshooting guides for electrical and mechanical issues. Rebuild Specifications: Includes critical tolerance specifications, torque values, and assembly sequences for all major engine and chassis components. 📊 Manual Specifications File Format File Format: PDF Searchability: Likely text-searchable PDF for efficient information retrieval. Printability: Printable for offline use and on-the-bench reference. Print Quality Image Resolution: Expected to be high enough for clear viewing of diagrams and illustrations. Binding Type Binding Type: N/A (Digital PDF Download) Paper Type Paper Type: N/A (Digital PDF Download) ⚙️ Engine Specifications Primary Engine Engine Type: Air-cooled, 4-stroke, DOHC, inline-four cylinder Displacement: 892 cc (892 cubic centimeters) Bore X Stroke: 73.0 mm x 51.5 mm Compression Ratio: 9.5:1 Performance Horsepower: Approximately 80-90 PS (59-66 kW) at 8,000 rpm (varies by market and tuning). Torque: Approximately 75-80 Nm (55-59 lb-ft) at 7,000 rpm (varies by market and tuning). Fuel System Carburetor Type: Likely Mikuni BS32 (Butterfly Spigot) 32mm constant velocity carburetors (4 units). Fuel Capacity: Approximately 21 Liters (5.5 US gallons). Lubrication Oil Capacity: Approximately 3.4 Liters (3.6 US quarts) with filter change. Lubrication Oil Type Specification: Yamaha recommends SAE 20W-40 or SAE 10W-30 API SE, SF, SG, SH or SJ Service Classification. Check manual for specific viscosity based on temperature. 🔧 Transmission Standard Transmission Type: 5-speed manual constant mesh Optional Optional Transmission: N/A Features Drive Type: Shaft drive Clutch Type: Wet, multi-plate 📐...