This manual covers the Yamaha XP500 TMAX for the model years 2001, 2002, and 2003. The XP500 TMAX is a sport scooter designed to blend the convenience of a scooter with the performance and handling characteristics of a motorcycle. Known for its liquid-cooled, 4-stroke, DOHC parallel-twin engine and automatic CVT transmission, it offers a unique riding experience. Engineering quality is evident in its robust construction and performance-oriented design, making it a benchmark in the maxi-scooter segment. This full factory service repair manual provides comprehensive information for maintaining and repairing your Yamaha XP500 TMAX. It includes detailed, step-by-step procedures for disassembly, component replacement, and assembly across all major systems, including the engine, fuel system, cooling system, brakes, suspension, and electrical system. With hundreds of pages, photos, and illustrations, this manual is an invaluable resource for DIY enthusiasts and professional mechanics alike, offering a cost-effective solution for all service needs. 🏷️ Basic Information Identification Make: Yamaha Model: XP500 TMAX Model Years Covered: 2001, 2002, 2003 Product Type: Workshop Service Repair Manual 👋 Introduction Market Position Target Audience: DIY enthusiasts and professional mechanics Value Proposition: Cost-effective way to maintain and repair the vehicle Competitive Analysis Comparison To Alternatives: More economical than printed manuals or dealership service Key Features Content Highlight: Comprehensive, factory-quality information for all aspects of the vehicle Accessibility: Instant download, no shipping costs or waiting 📋 Manual Details Coverage Areas Primary Coverage: Complete factory service and repair information Styles Covered: All styles Page Count Estimated Page Count: Hundreds of pages Manual Type Type: Official Full Factory Service Repair Manual Language Language: English Format File Format: PDF Delivery Method: Download 📖 Manual Coverage Systems Covered List: • General Information • Fuel System • Cooling System • Engine Top End • Clutch • Engine Lubrication System • Engine Removal/Installation • Crankshaft/Transmission • Wheels/Tires • Final Drive • Brakes • Suspension • Steering • Frame • Electrical System • Appendix Procedures Included List: • Step-by-step repair procedures • Complete disassembly instructions • Maintenance procedures • Troubleshooting • Electrical system diagnostics and repair • Component replacement • Assembly procedures Technical Depth Level Of Detail: Detailed, suitable for do-it-yourselfers and experienced mechanics Visual Aids: Hundreds of photos and illustrations, enlarged inset views Diagnostic Features: Troubleshooting guides combined with detailed wiring diagrams 📊 Manual Specifications File Format Compatibility: All PC-based Windows operating systems and Mac Print Quality Printability: Printable in its entirety or selected pages without restriction Binding Type Digital Binding: N/A (Downloadable PDF) Paper Type Digital Paper Type: N/A (Digital file) Requirements Software Requirement: Adobe PDF Reader ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 4-stroke, DOHC, parallel-twin Displacement: 499cc (approximately, based on model history) Bore X Stroke: Refer to manual for exact specifications (typical for this era: ~66mm x 73mm) Compression Ratio: Refer to manual for exact specifications (typical for this era: ~11.0:1) Performance Horsepower: Refer to manual for exact specifications (estimated 38-40 HP at crank) Torque: Refer to manual for exact specifications (estimated 30-32 lb-ft at crank) Fuel System Fuel Delivery: Fuel Injection (FI) - Specifics detailed in manual Fuel Type: Unleaded gasoline - Specific octane rating detailed in manual Air Filtration: Details on air filter type and replacement intervals Lubrication System Oil Type: Yamalube or equivalent SAE 10W-40 API SG or higher (verify in manual) Oil Capacity: Refer to manual for exact specifications (typically around 2.2-2.5 liters with filter change) Cooling System Type: Liquid-cooled Coolant Type: Yamaha-specific coolant or equivalent ethylene glycol-based antifreeze mixture (50/50) - Verify in manual Coolant Capacity: Refer to manual for exact specifications Ignition System Type: TCI (Transistor Controlled Ignition) - Specifics in manual Spark Plug Type: NGK CR9E or equivalent - Verify in manual Engine Top End Valve Clearance Intake: Refer to manual for exact specifications (e.g., 0.12-0.20 mm) Valve Clearance Exhaust: Refer to manual for exact specifications (e.g., 0.16-0.24 mm) 🔧 Transmission Standard Type: Automatic (CVT - Continuously Variable Transmission) Drive System: Belt drive to rear wheel (via final drive) Features Clutch Type: Wet, centrifugal, automatic Transmission Fluid: Specific CVT fluid recommended - verify in manual 📐 Dimensions Exterior Overall Length: Refer to manual for exact specifications (e.g., approx. 2270 mm) Overall Width: Refer to manual for exact specifications (e.g., approx. 775 mm) Overall Height: Refer to manual for exact specifications (e.g., approx. 1425 mm) Seat Height: Refer to manual for exact specifications (e.g., approx. 800 mm) Weights Dry Weight: Refer to manual for exact specifications (e.g., approx. 203 kg) Wet Weight: Refer to manual for exact specifications (e.g., approx. 220 kg) Fuel Tank Capacity: Refer to manual for exact specifications (e.g., approx. 15 liters) 🛡️ Safety Features Ratings Crash Test Results: Not applicable for this vehicle type Active Features Braking System Front: Dual hydraulic disc brakes - Specific caliper and disc size detailed in manual Braking System Rear: Hydraulic disc brake - Specific caliper and disc...