Yamaha XTZ 750 Super Tenere Motorcycle Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Yamaha Model: XTZ 750 Super Tenere 👋 Introduction Market Position Segment: Dual-sport adventure touring motorcycle. Key Features Engine: Parallel-twin, liquid-cooled, DOHC. Suspension: Long-travel suspension for off-road capability and comfortable on-road touring. Design: Designed for long-distance travel, comfortable ergonomics, and off-road prowess. 📋 Manual Details Coverage Areas Applicable Model Years: Specific model years not explicitly stated, but generally covers the production run of the XTZ 750 Super Tenere (typically 1989-2000). Page Count Total Pages: 425 Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, disassembly, assembly, inspection, and troubleshooting for the 749cc parallel-twin engine. Transmission Drivetrain: Clutch, gearbox, final drive, shaft drive system. Fuel System: Carburetor tuning and overhaul, fuel pump, fuel lines. Cooling System: Radiator, cooling fan, thermostat, coolant flow. Ignition System: CDI, ignition coils, spark plugs, timing. Electrical System: Wiring diagrams, battery, charging system (stator, regulator/rectifier), lighting, starter system, indicators, horn. Suspension: Front fork (telescopic, possibly with adjustable damping), rear shock absorber (monoshock, potentially with adjustable preload and damping), linkages, bearings. Brakes: Front and rear brake systems (likely disc brakes), master cylinders, calipers, brake lines, bleeding procedures. Frame Bodywork: Frame inspection, body panel removal and installation, fairings, seat, fuel tank. Wheels Tires: Wheel removal and installation, spoke tensioning (if applicable), tire pressure, bearing maintenance. Procedures Included Maintenance: Scheduled maintenance tasks, oil changes, filter replacements, spark plug checks, chain/drive maintenance, brake fluid replacement, coolant replacement. Troubleshooting: Diagnosis of common problems, fault finding for engine performance, electrical issues, starting problems. Repair: Detailed step-by-step instructions for component repair and replacement, including engine rebuilds and transmission overhauls. Diagnosis: Methods for identifying mechanical and electrical faults, performance testing. Rebuild: Complete engine and gearbox rebuild procedures. Technical Depth Depth: Comprehensive, covering basic maintenance to full engine and transmission rebuilds, suitable for both DIY enthusiasts and professional mechanics. 📊 Manual Specifications File Format Digital Format: PDF Print Quality Printability: All pages are printable. Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) File Characteristics Searchability: Likely searchable if text-based PDF, otherwise image-based. Illustrations: Tons of pictures and diagrams included. Compatibility: Compatible with Win/Mac operating systems. Delivery: Instant download, no physical shipping. ⚙️ Engine Specifications Primary Engine Type: 749cc, Liquid-cooled, 4-stroke, DOHC, 5-valve, Parallel-twin Bore X Stroke: Approx. 83 x 70.5 mm (specific values to be confirmed in manual) Compression Ratio: Approx. 9.5:1 (specific values to be confirmed in manual) Performance Horsepower: Estimated 70 HP at 7,500 RPM (specific values to be confirmed in manual) Torque: Estimated 7.5 kgf-m (73 Nm) at 6,000 RPM (specific values to be confirmed in manual) Fuel System Carburetion: Twin Mikuni CV carburetors (e.g., Mikuni BSR32 or similar) Fuel Capacity: Approx. 20 Liters (specific values to be confirmed in manual) 🔧 Transmission Standard Type: 5-speed, constant mesh Features Drive System: Shaft drive Clutch Type: Wet, multi-disc 📐 Dimensions Exterior Length: Approx. 2220 mm (specific values to be confirmed in manual) Width: Approx. 840 mm (specific values to be confirmed in manual) Height: Approx. 1430 mm (specific values to be confirmed in manual) Weights Dry Weight: Approx. 190 kg (specific values to be confirmed in manual) Wet Weight: Approx. 210 kg (specific values to be confirmed in manual) Wheels Tires Front Tire Size: 90/90-21 M/C 54S (specific values to be confirmed in manual) Rear Tire Size: 140/80-17 M/C 69S (specific values to be confirmed in manual) 💡 Technology Features Infotainment Display: Analog/digital combination instrument cluster for speed, RPM, fuel level, and indicator lights. (Specific features may vary by year). Driver Assistance ABS: Anti-lock Braking System (ABS) was an optional feature on some later models. (Refer to manual for system details). Connectivity Diagnostic: Manual provides diagnostic procedures for electrical systems, but not advanced electronic diagnostic port functionality typical of modern vehicles. 🔧 Maintenance Service Intervals Oil Change: Typically every 5,000-6,000 km or annually (refer to manual for precise intervals). Valve Clearance: Recommended check every 10,000-20,000 km (refer to manual for precise intervals). Fluid Specifications Engine Oil: Yamaha recommends Yamalube 10W-40 or equivalent API SG, SF, SE (refer to manual for exact viscosity and API rating). Coolant: Yamaha's own coolant or a reputable brand of ethylene glycol-based antifreeze mixed with distilled water (50/50 ratio) (refer to manual for exact specifications). Brake Fluid: DOT 4 (refer to manual for exact specification). Known Issues Starter Clutch: Some models may experience wear in the starter clutch, leading to difficulty starting. This is often addressed through component replacement. (Refer to manual for diagnosis and repair). Rectifier Regulator: Overheating of the rectifier/regulator unit can lead to charging system failures. Upgraded units or proper ventilation might be solutions. (Refer to manual for diagnosis). Carburetor Sync: Carburetor synchronization is crucial for smooth running and can require periodic adjustment. (Covered extensively in the manual). 📚 Vehicle History Brand Heritage Motorsport: Yamaha...
Front fork (telescopic, possibly with adjustable damping), rear shock absorber (monoshock, potentially with adjustable preload and damping), linkages, bearings.
Brakes:
Front and rear brake systems (likely disc brakes), master cylinders, calipers, brake lines, bleeding procedures.
Frame Bodywork:
Frame inspection, body panel removal and installation, fairings, seat, fuel tank.
Approx. 83 x 70.5 mm (specific values to be confirmed in manual)
Compression Ratio:
Approx. 9.5:1 (specific values to be confirmed in manual)
Performance
Horsepower:
Estimated 70 HP at 7,500 RPM (specific values to be confirmed in manual)
Torque:
Estimated 7.5 kgf-m (73 Nm) at 6,000 RPM (specific values to be confirmed in manual)
Fuel System
Carburetion:
Twin Mikuni CV carburetors (e.g., Mikuni BSR32 or similar)
Fuel Capacity:
Approx. 20 Liters (specific values to be confirmed in manual)
🔧 Transmission
Standard
Type:
5-speed, constant mesh
Features
Drive System:
Shaft drive
Clutch Type:
Wet, multi-disc
📐 Dimensions
Exterior
Length:
Approx. 2220 mm (specific values to be confirmed in manual)
Width:
Approx. 840 mm (specific values to be confirmed in manual)
Height:
Approx. 1430 mm (specific values to be confirmed in manual)
Weights
Dry Weight:
Approx. 190 kg (specific values to be confirmed in manual)
Wet Weight:
Approx. 210 kg (specific values to be confirmed in manual)
Wheels Tires
Front Tire Size:
90/90-21 M/C 54S (specific values to be confirmed in manual)
Rear Tire Size:
140/80-17 M/C 69S (specific values to be confirmed in manual)
💡 Technology Features
Infotainment
Display:
Analog/digital combination instrument cluster for speed, RPM, fuel level, and indicator lights. (Specific features may vary by year).
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was an optional feature on some later models. (Refer to manual for system details).
Connectivity
Diagnostic:
Manual provides diagnostic procedures for electrical systems, but not advanced electronic diagnostic port functionality typical of modern vehicles.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 5,000-6,000 km or annually (refer to manual for precise intervals).
Valve Clearance:
Recommended check every 10,000-20,000 km (refer to manual for precise intervals).
Fluid Specifications
Engine Oil:
Yamaha recommends Yamalube 10W-40 or equivalent API SG, SF, SE (refer to manual for exact viscosity and API rating).
Coolant:
Yamaha's own coolant or a reputable brand of ethylene glycol-based antifreeze mixed with distilled water (50/50 ratio) (refer to manual for exact specifications).
Brake Fluid:
DOT 4 (refer to manual for exact specification).
Known Issues
Starter Clutch:
Some models may experience wear in the starter clutch, leading to difficulty starting. This is often addressed through component replacement. (Refer to manual for diagnosis and repair).
Rectifier Regulator:
Overheating of the rectifier/regulator unit can lead to charging system failures. Upgraded units or proper ventilation might be solutions. (Refer to manual for diagnosis).
Carburetor Sync:
Carburetor synchronization is crucial for smooth running and can require periodic adjustment. (Covered extensively in the manual).
📚 Vehicle History
Brand Heritage
Motorsport:
Yamaha has a long and successful history in motorcycle racing and performance engineering.
Model Evolution
Super Tenere:
The Super Tenere name has been used by Yamaha for its flagship adventure touring models, known for their robustness and ability to tackle varied terrain.