2009 Yamaha YFM700 Raptor 700 Service Repair Manual Download 09 PDF
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🏷️ Basic Information Identification Make: Yamaha Model: YFM700 Raptor 700 Year: 2009 Product Type: Service Repair Manual Codes Model Code Lookup: YFM700R 👋 Introduction Market Position Positioning: The Yamaha YFM700 Raptor 700 is a high-performance sport ATV, known for its powerful engine, agile handling, and ability to tackle various terrains. This manual targets owners and technicians who perform their own maintenance and repairs. Competitive Analysis Competitors: Competes with other performance ATVs from manufacturers like Honda (e.g., TRX series), Kawasaki (e.g., KFX series), and Suzuki (e.g., LT-R/LT-Z series). Key Features Manual Value Proposition: Provides comprehensive, step-by-step instructions and diagrams, enabling users to perform a wide range of maintenance and repair tasks, saving time and money compared to professional servicing. Vehicle Key Features: Powerful 4-stroke engine, adjustable long-travel suspension, aggressive styling, electric start, digital instrumentation. 📋 Manual Details Coverage Areas Primary Coverage: Complete service, repair, maintenance, troubleshooting, and diagnostics for the 2009 Yamaha YFM700 Raptor 700. Secondary Coverage: Chassis, engine, cooling system, fuel system, electrical system. Page Count Estimated Page Count: Variable (Digital PDF, comprehensive coverage) Manual Type Type: Service Repair Manual Language Language: English Format File Format: PDF Compatibility: All Versions of Windows & Mac Reader Requirement: Adobe PDF Reader 📖 Manual Coverage Systems Covered Engine Systems: Engine disassembly, assembly, lubrication, internal components, valve clearance, timing, performance tuning, troubleshooting. Cooling System: Radiator, fan, coolant types, coolant flow, pump, thermostat maintenance and repair. Fuel System: Fuel injection system, throttle body, fuel pump, injectors, fuel pressure, carburetor settings (if applicable to specific sub-models/markets, though Raptor is EFI), troubleshooting. Electrical System: Wiring diagrams, ignition system, starting system, charging system, lighting, sensors, ECU, troubleshooting electrical faults. Chassis Systems: Frame, suspension (front and rear), steering, brakes (hydraulic), wheels, tires, seat, handlebars, body panels. Procedures Included Maintenance Procedures: Oil changes, filter replacements, chain maintenance, spark plug replacement, air filter cleaning/replacement, brake fluid flush, coolant flush, lubrication points. Repair Procedures: Engine rebuilds, transmission overhaul, suspension component replacement, brake caliper service, electrical component replacement, bodywork repair. Troubleshooting Procedures: Diagnostic flowcharts, common problem identification, symptom-based solutions, error code interpretation. Adjustment Procedures: Throttle cable adjustment, clutch adjustment, brake lever adjustment, suspension sag adjustment. Technical Depth Depth: Comprehensive, covering from basic scheduled maintenance to full engine and transmission overhauls, advanced diagnostics, and component-level repair. 📊 Manual Specifications File Format Printability: All pages are printable. Searchability: Likely text-searchable PDF format. Print Quality Diagram Quality: High quality diagrams. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, DOHC, 4-valve, liquid-cooled, single cylinder Displacement: 686 cc Bore X Stroke: 102.0 mm x 84.0 mm Compression Ratio: 9.0:1 Fuel Delivery: Electronic Fuel Injection (EFI) Performance Estimated Horsepower: Approx. 45-50 HP (varies with tuning and conditions) Estimated Torque: Approx. 45-50 lb-ft (varies with tuning and conditions) Fuel System Fuel Type: Unleaded gasoline (minimum 87 octane recommended) Fuel Tank Capacity: 3.6 US gallons (13.5 Liters) Lubrication Oil Type: Yamalube 4 (or equivalent SAE 10W-40) API SG, SF, or SG/CD Oil Capacity: Approx. 2.56 US qt (2.4 L) with filter change Ignition Ignition System: TCI (Transistor Controlled Ignition) Spark Plug Type: NGK CR9E 🔧 Transmission Standard Transmission Type: 5-speed manual with reverse Clutch Type: Wet, multiple-disc Drive Type: Chain drive Features Gear Ratios: Detailed in manual (specific ratios for each gear). Transmission Fluid Type: Yamaha Gear Oil or equivalent SAE 80 API GL-4 Transmission Fluid Capacity: Approx. 0.70 US qt (0.65 L) 📐 Dimensions Exterior Length: 72.1 in (1830 mm) Width: 43.7 in (1110 mm) Height: 43.7 in (1110 mm) Wheelbase: 50.4 in (1280 mm) Ground Clearance: 11.0 in (279 mm) Weights Dry Weight: 407 lbs (185 kg) Curb Weight: 423 lbs (192 kg) (approx., with all necessary fluids) Suspension Front Suspension Type: Independent double wishbone with fully adjustable spring preload, compression and rebound damping Front Wheel Travel: 9.1 in (230 mm) Rear Suspension Type: Swingarm with fully adjustable piggyback shock, dual compression, rebound damping, and spring preload adjustment Rear Wheel Travel: 10.1 in (256 mm) Wheels Tires Front Tire Size: AT21x7-10 Rear Tire Size: AT20x10-9 Front Wheel Offset: N/A (specified by rim) Rear Wheel Offset: N/A (specified by rim) Brakes Front Brake Type: Dual hydraulic disc Rear Brake Type: Hydraulic disc 🛡️ Safety Features Ratings Safety Certification: ATV Safety Institute (ASI) recommendations and guidelines apply. Vehicle is designed for recreational off-highway use. Active Features Braking System: Powerful and responsive hydraulic disc brakes front and rear provide excellent stopping power. Throttle Limiter: The manual will detail any throttle stop screw or mechanism for limiting throttle travel, often used for new riders. Passive Features Handlebars: Handlebar design with padded crossbar for grip and comfort, contributing to rider control. Footwells: Wide, serrated footpegs with heel guards for secure footing and protection. 💡 Technology Features Infotainment Infotainment System: N/A (Basic utility vehicle, no infotainment features like audio or navigation)....
The Yamaha YFM700 Raptor 700 is a high-performance sport ATV, known for its powerful engine, agile handling, and ability to tackle various terrains. This manual targets owners and technicians who perform their own maintenance and repairs.
Competitive Analysis
Competitors:
Competes with other performance ATVs from manufacturers like Honda (e.g., TRX series), Kawasaki (e.g., KFX series), and Suzuki (e.g., LT-R/LT-Z series).
Key Features
Manual Value Proposition:
Provides comprehensive, step-by-step instructions and diagrams, enabling users to perform a wide range of maintenance and repair tasks, saving time and money compared to professional servicing.
Vehicle Key Features:
Powerful 4-stroke engine, adjustable long-travel suspension, aggressive styling, electric start, digital instrumentation.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete service, repair, maintenance, troubleshooting, and diagnostics for the 2009 Yamaha YFM700 Raptor 700.
Diagnostic flowcharts, common problem identification, symptom-based solutions, error code interpretation.
Adjustment Procedures:
Throttle cable adjustment, clutch adjustment, brake lever adjustment, suspension sag adjustment.
Technical Depth
Depth:
Comprehensive, covering from basic scheduled maintenance to full engine and transmission overhauls, advanced diagnostics, and component-level repair.
📊 Manual Specifications
File Format
Printability:
All pages are printable.
Searchability:
Likely text-searchable PDF format.
Print Quality
Diagram Quality:
High quality diagrams.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, DOHC, 4-valve, liquid-cooled, single cylinder
Displacement:
686 cc
Bore X Stroke:
102.0 mm x 84.0 mm
Compression Ratio:
9.0:1
Fuel Delivery:
Electronic Fuel Injection (EFI)
Performance
Estimated Horsepower:
Approx. 45-50 HP (varies with tuning and conditions)
Estimated Torque:
Approx. 45-50 lb-ft (varies with tuning and conditions)
Fuel System
Fuel Type:
Unleaded gasoline (minimum 87 octane recommended)
Fuel Tank Capacity:
3.6 US gallons (13.5 Liters)
Lubrication
Oil Type:
Yamalube 4 (or equivalent SAE 10W-40) API SG, SF, or SG/CD
Oil Capacity:
Approx. 2.56 US qt (2.4 L) with filter change
Ignition
Ignition System:
TCI (Transistor Controlled Ignition)
Spark Plug Type:
NGK CR9E
🔧 Transmission
Standard
Transmission Type:
5-speed manual with reverse
Clutch Type:
Wet, multiple-disc
Drive Type:
Chain drive
Features
Gear Ratios:
Detailed in manual (specific ratios for each gear).
Transmission Fluid Type:
Yamaha Gear Oil or equivalent SAE 80 API GL-4
Transmission Fluid Capacity:
Approx. 0.70 US qt (0.65 L)
📐 Dimensions
Exterior
Length:
72.1 in (1830 mm)
Width:
43.7 in (1110 mm)
Height:
43.7 in (1110 mm)
Wheelbase:
50.4 in (1280 mm)
Ground Clearance:
11.0 in (279 mm)
Weights
Dry Weight:
407 lbs (185 kg)
Curb Weight:
423 lbs (192 kg) (approx., with all necessary fluids)
Suspension
Front Suspension Type:
Independent double wishbone with fully adjustable spring preload, compression and rebound damping
Front Wheel Travel:
9.1 in (230 mm)
Rear Suspension Type:
Swingarm with fully adjustable piggyback shock, dual compression, rebound damping, and spring preload adjustment
Rear Wheel Travel:
10.1 in (256 mm)
Wheels Tires
Front Tire Size:
AT21x7-10
Rear Tire Size:
AT20x10-9
Front Wheel Offset:
N/A (specified by rim)
Rear Wheel Offset:
N/A (specified by rim)
Brakes
Front Brake Type:
Dual hydraulic disc
Rear Brake Type:
Hydraulic disc
🛡️ Safety Features
Ratings
Safety Certification:
ATV Safety Institute (ASI) recommendations and guidelines apply. Vehicle is designed for recreational off-highway use.
Active Features
Braking System:
Powerful and responsive hydraulic disc brakes front and rear provide excellent stopping power.
Throttle Limiter:
The manual will detail any throttle stop screw or mechanism for limiting throttle travel, often used for new riders.
Passive Features
Handlebars:
Handlebar design with padded crossbar for grip and comfort, contributing to rider control.
Footwells:
Wide, serrated footpegs with heel guards for secure footing and protection.
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic utility vehicle, no infotainment features like audio or navigation).
Driver Assistance
Driver Assistance Features:
N/A (No electronic driver assistance features like ABS, traction control, etc., common on modern ATVs).
Connectivity
Connectivity Features:
N/A
Instrumentation
Instrument Panel:
Digital multi-function display showing speedometer, odometer, trip meter, clock, engine hour meter, and warning lamps.
Starting System
Starting Method:
Electric start with kick-starter backup.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 20 hours or 3 months, whichever comes first. (Refer to manual for precise intervals).
Oil Filter Replacement:
Every 40 hours or 6 months, whichever comes first. (Recommended at every other oil change).
Air Filter Cleaning:
Every 10 hours or 1 month. Replace if damaged. (More frequently in dusty conditions).
Spark Plug Inspection:
Every 20 hours or 3 months.
Chain Lubrication And Tension Check:
Every 10 hours or 1 month. (Adjust tension as needed).
Brake Fluid Check And Flush:
Check level every 40 hours/6 months. Flush and replace fluid every 2 years or as needed.
Fluid Specifications
Engine Oil Viscosity:
SAE 10W-40
Engine Oil Standard:
API SG, SF, or SG/CD
Coolant Type:
High-quality ethylene glycol-based antifreeze with demineralized water (50/50 mix)
Brake Fluid Type:
DOT 4 hydraulic brake fluid
Known Issues
Common Wear Items:
Brake pads, tires, chain and sprockets, wheel bearings, tie rod ends, control cables.
Engine Performance Issues:
Can be susceptible to fuel delivery issues if not maintained, potential for overheating if cooling system is neglected, valve seat wear over very high mileage.
Chassis Issues:
Wheel bearing failure, suspension linkage wear, steering stem bearing wear are common with aggressive riding and lack of lubrication.
📚 Vehicle History
Brand Heritage
Brand History:
Yamaha Motor Company, founded in 1955, has a long-standing reputation for quality, innovation, and performance in motorcycles, ATVs, and marine products. The Raptor line is a flagship in the sport ATV segment.
Model Evolution
Raptor Lineage:
The YFM700R evolved from the popular YFM660R, incorporating advancements in engine technology, chassis design, and suspension to offer improved performance and rider experience. The 700cc engine brought a significant power and torque increase.
Production
Production Start Year:
The YFM700R was introduced in 2006.
Manufacturing Location:
Primarily manufactured in Japan by Yamaha Motor Company.
🏆 Awards & Recognition
Recognitions
Performance Recognition:
Consistently praised in off-road publications and by riders for its power, handling, and durability in the sport ATV category.