Yamaha YFM7FGPW (Grizzly 700) 2007 2008 ATV Service Manual
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Basic Information Identification Make: Yamaha Model: Grizzly 700 Model Code: YFM7FGPW Year: 2007, 2008 Codes Chassis Code 2007: YFM7FGPW Chassis Code 2008: YFM7FGPW Introduction Market Position Segment: High-performance utility ATV. Target User: Enthusiasts, landowners, hunters, and recreational riders requiring rugged capability and advanced features. Competitive Analysis Key Competitors 2007 2008: Polaris Sportsman 700/800, Arctic Cat Thundercat 1000, Kawasaki Brute Force 750i. Key Features Vehicle Highlight 1: Industry-leading fuel injection system for consistent power and throttle response. Vehicle Highlight 2: Yamaha's exclusive Ultramatic automatic transmission with engine braking. Vehicle Highlight 3: On-Command 4WD with differential lock. Manual Value Proposition: Empowers owners and technicians with factory-level knowledge for effective maintenance and repair, reducing reliance on costly dealer services. Manual Details Coverage Areas Coverage Summary: Comprehensive technical service and repair for 2007-2008 Yamaha Grizzly 700 (YFM7FGPW). Page Count Page Count: Not specified, but typically extensive for a full service manual. Manual Type Manual Type: Service Manual / Repair Manual Language Language: English Format Format: PDF Download Manual Coverage Systems Covered Engine System: Complete overhaul, diagnostics, fuel injection, ignition, lubrication, cooling, exhaust. Transmission System: CVT (Ultramatic), differential, drive shafts, gear case, lubrication. Chassis System: Frame, suspension (front and rear), steering, wheels, tires. Electrical System: Wiring diagrams, lighting, ignition, charging system, battery, starter, ECUs, sensors, EFI system diagnostics. Brake System: Hydraulic disc brakes (front and rear), parking brake, bleeding procedures. Bodywork And Trim: Body panels, seat, fenders, storage, plastics. Procedures Included Maintenance Procedures: Routine checks, oil changes, filter replacements, fluid checks, valve clearance adjustment. Repair Procedures: Engine rebuild, transmission repair, suspension overhaul, brake caliper replacement, electrical component troubleshooting. Troubleshooting Guides: Diagnostic flowcharts for common symptoms and malfunctions. Torque Specifications: Precise torque values for all critical fasteners. Special Tools: Identification of required special tools for specific procedures. Technical Depth Depth Of Coverage: Comprehensive, covering everything from basic maintenance to full engine and transmission rebuilds. Includes factory-level diagnostic procedures. Manual Specifications File Format File Type: PDF (Portable Document Format) Searchability: Typically text-searchable PDF, allowing quick navigation to specific topics. Print Quality Print Readability: Designed for clarity, suitable for printing on standard paper sizes. Binding Type Binding: N/A (Digital Download - PDF) Paper Type Paper Type: N/A (Digital Download - PDF) Engine Specifications Primary Engine Engine Type: Four-stroke, liquid-cooled, SOHC, four-valve Engine Displacement: 686 cc Bore X Stroke: 102.0 mm x 84.0 mm Compression Ratio: 8.8:1 Performance Horsepower: Approx. 45-50 HP (Estimate, actual may vary by dyno and conditions) Torque: Approx. 40-45 ft-lbs (Estimate) Fuel System Fuel Delivery: Mikuni 41mm fuel injection Fuel Tank Capacity: 4.2 US gal (16 L) Recommended Fuel: Unleaded gasoline (87 octane or higher) Transmission Standard Transmission Type: Yamaha Ultramatic V-belt automatic with engine braking Drive System: Electric On-Command (3-way: 2WD, 4WD, 4WD with locked differential) Features Gear Reduction: High/Low range with Reverse Final Drive: Shaft drive Dimensions Exterior Length: 82.1 in (2085 mm) Width: 45.5 in (1155 mm) Height: 49.2 in (1250 mm) Wheelbase: 50.4 in (1280 mm) Weights Dry Weight: 604 lbs (274 kg) Ground Clearance: 10.8 in (275 mm) Cargo Front Rack Capacity: 99 lbs (45 kg) Rear Rack Capacity: 187 lbs (85 kg) Towing Capacity: 1322 lbs (600 kg) Safety Features Ratings Atv Safety Considerations: ATVs are not toys. Always wear a helmet and appropriate protective gear. Read and understand the owner's manual and operator's guide before riding. Active Features Engine Braking: Yamaha's Ultramatic transmission provides excellent engine braking on descents. Passive Features Braking System: Sealed hydraulic disc brakes front and rear offer reliable stopping power. 4Wd Engagement: On-Command 4WD allows selection of 2WD, 4WD, and 4WD with locked differential for optimal traction control. Technology Features Infotainment Infotainment Features: N/A (Utility ATV focus, no typical infotainment systems). Driver Assistance Eps Availability: Electric Power Steering (EPS) was an option on some 2008 models, significantly reducing steering effort. Connectivity Connectivity Features: N/A (No built-in connectivity features). Maintenance Service Intervals Initial Break In: First service typically at 100-160 km or 1 month. Check manual for specific break-in procedures. Engine Oil Change: Every 1000 km or 6 months, whichever comes first. Air Filter Cleaning: Every 500 km or 6 months; inspect more frequently in dusty conditions. Spark Plug Replacement: Check at 1000 km, replace as needed. Specific interval varies. Valve Clearance Check: Every 2000 km or 1 year. Fluid Specifications Engine Oil Type: Yamalube 4 (or equivalent) SAE 10W-40 API SG, SH, SJ or SL. Engine Oil Capacity: 1.72 US qt (1.63 L) with filter change. Gear Oil Type: Yamaha SUZUKI GEAR OIL (or equivalent) SAE 80 API GL-4 Gear Oil Capacity: Front: 0.13 US qt (0.12 L); Rear: 0.17 US qt (0.16 L). Coolant Type: Permanent antifreeze, 50/50 mix with distilled water. Known Issues Common Wear Items: Brake pads, tires, CVT belt, spark plugs, air filter. Potential Failures: Some owners have reported issues with the fuel pump or starter solenoid in higher mileage...
Diagnostic flowcharts for common symptoms and malfunctions.
Torque Specifications:
Precise torque values for all critical fasteners.
Special Tools:
Identification of required special tools for specific procedures.
Technical Depth
Depth Of Coverage:
Comprehensive, covering everything from basic maintenance to full engine and transmission rebuilds. Includes factory-level diagnostic procedures.
Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Typically text-searchable PDF, allowing quick navigation to specific topics.
Print Quality
Print Readability:
Designed for clarity, suitable for printing on standard paper sizes.
Binding Type
Binding:
N/A (Digital Download - PDF)
Paper Type
Paper Type:
N/A (Digital Download - PDF)
Engine Specifications
Primary Engine
Engine Type:
Four-stroke, liquid-cooled, SOHC, four-valve
Engine Displacement:
686 cc
Bore X Stroke:
102.0 mm x 84.0 mm
Compression Ratio:
8.8:1
Performance
Horsepower:
Approx. 45-50 HP (Estimate, actual may vary by dyno and conditions)
Torque:
Approx. 40-45 ft-lbs (Estimate)
Fuel System
Fuel Delivery:
Mikuni 41mm fuel injection
Fuel Tank Capacity:
4.2 US gal (16 L)
Recommended Fuel:
Unleaded gasoline (87 octane or higher)
Transmission
Standard
Transmission Type:
Yamaha Ultramatic V-belt automatic with engine braking
Drive System:
Electric On-Command (3-way: 2WD, 4WD, 4WD with locked differential)
Features
Gear Reduction:
High/Low range with Reverse
Final Drive:
Shaft drive
Dimensions
Exterior
Length:
82.1 in (2085 mm)
Width:
45.5 in (1155 mm)
Height:
49.2 in (1250 mm)
Wheelbase:
50.4 in (1280 mm)
Weights
Dry Weight:
604 lbs (274 kg)
Ground Clearance:
10.8 in (275 mm)
Cargo
Front Rack Capacity:
99 lbs (45 kg)
Rear Rack Capacity:
187 lbs (85 kg)
Towing Capacity:
1322 lbs (600 kg)
Safety Features
Ratings
Atv Safety Considerations:
ATVs are not toys. Always wear a helmet and appropriate protective gear. Read and understand the owner's manual and operator's guide before riding.
Active Features
Engine Braking:
Yamaha's Ultramatic transmission provides excellent engine braking on descents.
Passive Features
Braking System:
Sealed hydraulic disc brakes front and rear offer reliable stopping power.
4Wd Engagement:
On-Command 4WD allows selection of 2WD, 4WD, and 4WD with locked differential for optimal traction control.
Technology Features
Infotainment
Infotainment Features:
N/A (Utility ATV focus, no typical infotainment systems).
Driver Assistance
Eps Availability:
Electric Power Steering (EPS) was an option on some 2008 models, significantly reducing steering effort.
Connectivity
Connectivity Features:
N/A (No built-in connectivity features).
Maintenance
Service Intervals
Initial Break In:
First service typically at 100-160 km or 1 month. Check manual for specific break-in procedures.
Engine Oil Change:
Every 1000 km or 6 months, whichever comes first.
Air Filter Cleaning:
Every 500 km or 6 months; inspect more frequently in dusty conditions.
Spark Plug Replacement:
Check at 1000 km, replace as needed. Specific interval varies.
Valve Clearance Check:
Every 2000 km or 1 year.
Fluid Specifications
Engine Oil Type:
Yamalube 4 (or equivalent) SAE 10W-40 API SG, SH, SJ or SL.
Engine Oil Capacity:
1.72 US qt (1.63 L) with filter change.
Gear Oil Type:
Yamaha SUZUKI GEAR OIL (or equivalent) SAE 80 API GL-4
Gear Oil Capacity:
Front: 0.13 US qt (0.12 L); Rear: 0.17 US qt (0.16 L).
Coolant Type:
Permanent antifreeze, 50/50 mix with distilled water.
Known Issues
Common Wear Items:
Brake pads, tires, CVT belt, spark plugs, air filter.
Potential Failures:
Some owners have reported issues with the fuel pump or starter solenoid in higher mileage units. Regular maintenance is key to longevity.
Vehicle History
Brand Heritage
Yamaha Atv Legacy:
Yamaha has a long-standing reputation for building durable, high-performance ATVs, often considered pioneers in the industry.
Model Evolution
Grizzly 700 Introduction:
The Grizzly 700 platform, introduced in 2007, marked a significant advancement with its fuel injection and electric power steering (EPS) on some models.
Production
Manufacturing Location:
Japan
Awards & Recognition
Recognitions
Industry Acclaim:
The Grizzly 700 line is consistently praised for its performance, durability, and feature set, often receiving high marks in ATV reviews and shootouts.