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Yanmar YM155 YM155D Tractor Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Yanmar Model: YM155 / YM155D Product Type: Tractor Service Repair Workshop Manual 👋 Introduction Market Position Target Audience: Independent mechanics, farm owners, agricultural professionals, and DIY enthusiasts with mechanical aptitude seeking factory-level repair information. Competitive Analysis Advantage: Provides vehicle-specific, dealer-level technical data, ensuring accuracy and completeness unlike generic repair guides. Key Features Content Highlight: Includes step-by-step instructions, detailed diagrams, illustrations, wiring schematics, and essential specifications for diagnosis and repair. 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive service, repair, and troubleshooting for Yanmar YM155 and YM155D tractors. Page Count Estimated Page Count: Varies by specific edition, but designed to be comprehensive. Typical for workshop manuals of this era and complexity can range from 300-800+ pages. Manual Type Type: Service Repair Workshop Manual Language Language: English Format Digital Format: PDF 📖 Manual Coverage Systems Covered Engine: Engine overhaul, troubleshooting, fuel system, cooling system, lubrication system, ignition/starting system, emissions control (if applicable). Transmission: Manual and/or powershift transmission repair, clutch system, drivetrain components (propshafts, differentials, axles). Hydraulics: Hydraulic system components, pump, cylinder, control valves, power take-off (PTO) hydraulics, hitch control. Electrical: Wiring diagrams, charging system, starting system, lighting, gauges, starter motor, alternator, battery service. Chassis And Body: Frame, front axle, steering system, braking system, wheels, tires, body panels, operator station, fenders. Steering System: Mechanical steering system, linkage, tie rods, steering arms, and potential power steering components (if equipped). Specific lubrication and adjustment points. Braking System: Detailed procedures for brake shoe inspection, adjustment, relining, and pedal free play. Cooling System: Radiator, fan, water pump, thermostat, hoses, and coolant recovery system diagnosis and repair. Exhaust System: Muffler, exhaust manifold, and pipe inspection and replacement. Operator Controls: Detailed explanation and repair procedures for steering wheel, brake pedals, clutch pedal, gear levers, throttle control, and PTO engagement. Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, lubrication points, inspections. Troubleshooting: Diagnostic procedures for common and uncommon issues, symptom-based troubleshooting charts. Repair: Step-by-step repair instructions for all major components and systems, including disassembly, cleaning, inspection, and reassembly. Adjustment: Precise adjustment procedures for engine timing, valve clearance, brake systems, clutch engagement, and hydraulic controls. Engine Rebuild: Comprehensive engine overhaul procedures, including cylinder head removal/installation, piston and ring replacement, crankshaft and bearing service, camshaft and valve train servicing. Hydraulic Component Service: Detailed disassembly, inspection, and reassembly of hydraulic pump, control valves, cylinders, and filters. Includes troubleshooting for common hydraulic faults. Wiring Harness Repair: Instructions for tracing and repairing faults within the tractor's electrical wiring harness, including connector identification. Technical Depth Depth: Detailed technical specifications, torque values, clearances, tolerances, and diagnostic data equivalent to dealer-level service. Diagnostic Charts: Includes comprehensive diagnostic charts that correlate symptoms to potential causes and repair procedures. Schematics: Clear, detailed wiring diagrams and hydraulic schematics for accurate troubleshooting and repair of electrical and hydraulic systems. 📊 Manual Specifications File Format Readability: Optimized for viewing on PC, Mac, and compatible mobile devices/e-readers, ensuring clarity and legibility. Print Quality Printable: Yes, individual pages can be printed for on-the-job use, allowing users to keep originals clean. Binding Type Binding Description: Digital format (PDF) eliminates the need for traditional binding; printable pages offer flexibility. Paper Type Paper Type Description: N/A (Digital Format) - Printing allows for user choice of paper type for durability. ⚙️ Engine Specifications Primary Engine Engine Model: Typically Yanmar 3T72 Series (or similar displacement diesel engine for this class of tractor). Specific engine code would be present in the manual. Performance Horsepower Range: Likely in the 15-20 HP range, depending on specific configuration (e.g., YM155 vs. YM155D which often indicates 2WD vs. 4WD and potentially slight power variations). Fuel System Fuel Type: Diesel Injection System: Direct injection, rotary or inline injection pump. Manual will detail specific pump type and timing. Cooling System Cooling Type: Liquid-cooled (radiator, fan, coolant pump). Lubrication System Oil Type: Diesel engine oil, specific viscosity (e.g., SAE 10W-30 or 15W-40) and API classification will be detailed. Engine Dimensions Bore And Stroke: Specific bore and stroke dimensions for pistons and cylinders will be listed, crucial for engine rebuilds and parts identification. Engine Specifications Valve Clearance: Precise cold and hot valve clearance specifications for intake and exhaust valves. Compression Ratio: Engine compression ratio, along with acceptable minimum and maximum compression pressure ranges during testing. Timing Specifications: Engine timing specifications, including injection pump timing and ignition timing (if applicable for gasoline variants, but typically diesel here). 🔧 Transmission Standard Transmission Type: Likely a 3-speed or 4-speed main gearbox with a 2-speed transfer case (e.g., 12 forward, 4 reverse speeds or similar range). Optional Optional Features: Differential lock may be standard or optional depending on YM155 vs. YM155D designation and specific build. Features Power Take Off: Live PTO, typically 540 RPM, may have a secondary PTO option. Manual covers PTO engagement and maintenance. Clutch: Dry single or dual-plate clutch, with adjustment and replacement procedures...
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Type: Tractor
공급업체:
Sku: 16893
Collections: ALL Tractors

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Yanmar YM155 YM155D Tractor Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Yanmar
Model:
YM155 / YM155D
Product Type:
Tractor Service Repair Workshop Manual
👋 Introduction
Market Position
Target Audience:
Independent mechanics, farm owners, agricultural professionals, and DIY enthusiasts with mechanical aptitude seeking factory-level repair information.
Competitive Analysis
Advantage:
Provides vehicle-specific, dealer-level technical data, ensuring accuracy and completeness unlike generic repair guides.
Key Features
Content Highlight:
Includes step-by-step instructions, detailed diagrams, illustrations, wiring schematics, and essential specifications for diagnosis and repair.
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive service, repair, and troubleshooting for Yanmar YM155 and YM155D tractors.
Page Count
Estimated Page Count:
Varies by specific edition, but designed to be comprehensive. Typical for workshop manuals of this era and complexity can range from 300-800+ pages.
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Digital Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Engine overhaul, troubleshooting, fuel system, cooling system, lubrication system, ignition/starting system, emissions control (if applicable).
Transmission:
Manual and/or powershift transmission repair, clutch system, drivetrain components (propshafts, differentials, axles).
Hydraulics:
Hydraulic system components, pump, cylinder, control valves, power take-off (PTO) hydraulics, hitch control.
Electrical:
Wiring diagrams, charging system, starting system, lighting, gauges, starter motor, alternator, battery service.
Chassis And Body:
Frame, front axle, steering system, braking system, wheels, tires, body panels, operator station, fenders.
Steering System:
Mechanical steering system, linkage, tie rods, steering arms, and potential power steering components (if equipped). Specific lubrication and adjustment points.
Braking System:
Detailed procedures for brake shoe inspection, adjustment, relining, and pedal free play.
Cooling System:
Radiator, fan, water pump, thermostat, hoses, and coolant recovery system diagnosis and repair.
Exhaust System:
Muffler, exhaust manifold, and pipe inspection and replacement.
Operator Controls:
Detailed explanation and repair procedures for steering wheel, brake pedals, clutch pedal, gear levers, throttle control, and PTO engagement.
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, lubrication points, inspections.
Troubleshooting:
Diagnostic procedures for common and uncommon issues, symptom-based troubleshooting charts.
Repair:
Step-by-step repair instructions for all major components and systems, including disassembly, cleaning, inspection, and reassembly.
Adjustment:
Precise adjustment procedures for engine timing, valve clearance, brake systems, clutch engagement, and hydraulic controls.
Engine Rebuild:
Comprehensive engine overhaul procedures, including cylinder head removal/installation, piston and ring replacement, crankshaft and bearing service, camshaft and valve train servicing.
Hydraulic Component Service:
Detailed disassembly, inspection, and reassembly of hydraulic pump, control valves, cylinders, and filters. Includes troubleshooting for common hydraulic faults.
Wiring Harness Repair:
Instructions for tracing and repairing faults within the tractor's electrical wiring harness, including connector identification.
Technical Depth
Depth:
Detailed technical specifications, torque values, clearances, tolerances, and diagnostic data equivalent to dealer-level service.
Diagnostic Charts:
Includes comprehensive diagnostic charts that correlate symptoms to potential causes and repair procedures.
Schematics:
Clear, detailed wiring diagrams and hydraulic schematics for accurate troubleshooting and repair of electrical and hydraulic systems.
📊 Manual Specifications
File Format
Readability:
Optimized for viewing on PC, Mac, and compatible mobile devices/e-readers, ensuring clarity and legibility.
Print Quality
Printable:
Yes, individual pages can be printed for on-the-job use, allowing users to keep originals clean.
Binding Type
Binding Description:
Digital format (PDF) eliminates the need for traditional binding; printable pages offer flexibility.
Paper Type
Paper Type Description:
N/A (Digital Format) - Printing allows for user choice of paper type for durability.
⚙️ Engine Specifications
Primary Engine
Engine Model:
Typically Yanmar 3T72 Series (or similar displacement diesel engine for this class of tractor). Specific engine code would be present in the manual.
Performance
Horsepower Range:
Likely in the 15-20 HP range, depending on specific configuration (e.g., YM155 vs. YM155D which often indicates 2WD vs. 4WD and potentially slight power variations).
Fuel System
Fuel Type:
Diesel
Injection System:
Direct injection, rotary or inline injection pump. Manual will detail specific pump type and timing.
Cooling System
Cooling Type:
Liquid-cooled (radiator, fan, coolant pump).
Lubrication System
Oil Type:
Diesel engine oil, specific viscosity (e.g., SAE 10W-30 or 15W-40) and API classification will be detailed.
Engine Dimensions
Bore And Stroke:
Specific bore and stroke dimensions for pistons and cylinders will be listed, crucial for engine rebuilds and parts identification.
Engine Specifications
Valve Clearance:
Precise cold and hot valve clearance specifications for intake and exhaust valves.
Compression Ratio:
Engine compression ratio, along with acceptable minimum and maximum compression pressure ranges during testing.
Timing Specifications:
Engine timing specifications, including injection pump timing and ignition timing (if applicable for gasoline variants, but typically diesel here).
🔧 Transmission
Standard
Transmission Type:
Likely a 3-speed or 4-speed main gearbox with a 2-speed transfer case (e.g., 12 forward, 4 reverse speeds or similar range).
Optional
Optional Features:
Differential lock may be standard or optional depending on YM155 vs. YM155D designation and specific build.
Features
Power Take Off:
Live PTO, typically 540 RPM, may have a secondary PTO option. Manual covers PTO engagement and maintenance.
Clutch:
Dry single or dual-plate clutch, with adjustment and replacement procedures covered.
Transmission Specifications
Gear Ratios:
Detailed gear ratios for all forward and reverse gears, as well as PTO gear ratios.
Transmission Fluid
Transmission Fluid Type:
Specific type and viscosity of transmission and hydraulic fluid (e.g., Yanmar special hydraulic oil or equivalent UTF).
Transmission Fluid Capacity:
Exact fluid capacity for the transmission and hydraulic system for proper filling.
📐 Dimensions
Exterior
Wheelbase:
Specific dimensions will be in the manual, crucial for steering and stability specifications.
Overall Length:
Specific length from front bumper to rear implement mounting point.
Overall Width:
Overall width, typically measured at the rear wheels.
Overall Height:
Height to the top of the steering wheel or operator platform.
Weights
Operating Weight:
Approximate operating weight around 1000-1200 kg, with exact figures in the manual for balance and load capacity.
Front Axle Load:
Specifications for front axle load capacity, important for front-end loader compatibility.
Rear Axle Load:
Specifications for rear axle load capacity.
🛡️ Safety Features
Active Features
Braking System:
Internal expanding shoe brakes on rear wheels, with detailed adjustment and relining procedures in the manual.
Passive Features
Operator Station:
Basic operator platform, manual may detail seat adjustments, pedal placement, and safety lever operations.
💡 Technology Features
Infotainment
Instrumentation:
Basic dashboard instrumentation including temperature gauge, oil pressure light, ammeter/voltmeter, and hour meter. Manual details gauge functionality.
Driver Assistance
Parking Brake:
Mechanical parking brake system description and operation.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 100-200 operating hours, or annually. Manual will specify exact interval and conditions.
Transmission Hydraulic Fluid:
Intervals for fluid and filter changes for the transmission and hydraulic system will be detailed, often around 500-1000 hours.
Fluid Specifications
Engine Oil Viscosity:
Specific SAE grade and API/ACEA classifications for diesel engine oil provided.
Hydraulic Fluid:
Type of hydraulic fluid (e.g., UTF - Universal Tractor Transmission Fluid) and its specifications will be detailed.
Coolant Type:
Type and mixture ratio of coolant (e.g., ethylene glycol based with anti-corrosion additives) specified.
Gear Oil Specifications:
Specifications for gearbox and differential oil if separate from hydraulic fluid.
Brake Fluid:
Type of brake fluid (if applicable, often integrated with hydraulic system for tractors).
Known Issues
Common Wear Items:
Potential common wear items include clutch friction plates, brake shoes, hydraulic filters, and fuel filters, all covered by the manual's repair sections.
Electrical Connections:
Corrosion in electrical connectors is a potential issue on older tractors; the manual's wiring diagrams are crucial for troubleshooting.
Maintenance Schedule
Lubrication Points:
Detailed chart of all lubrication points (grease fittings, oil points) and recommended lubrication intervals.
Filter Replacement Intervals:
Specific intervals for replacing engine oil filter, fuel filter, and hydraulic filter.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Yanmar is a Japanese company with a long history in agricultural machinery, known for reliability and innovation.
Model Evolution
Series Context:
The YM series represents Yanmar's line of compact utility tractors, designed for small to medium-sized farms and property maintenance.
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